Grupa Azoty reduces production in March and April after difficult first quarter in 2023 - Issue 391 || PKN Orlen-petrochemical production Jan-Apr 2023 - Issue 391 || Central European styrene trade Jan-Apr 2023 - Issue 391 || Polish polyethylene production & trade Jan-Apr 2023 - Issue 391 || Polish polypropylene production & trade Jan-Apr 2023 - Issue 391 || Polish synthetic rubber trade, Jan-Apr 2023 - Issue 391 || Central European MDI trade Jan-Apr 2023 - Issue 391 || Central European methanol trade Jan-Apr 2023 - Issue 391 || Russian chemical industry-new terminals required to serve Chinese market - Issue 391 || Russian butadiene production Jan-Apr 2023 - Issue 391 || Russian plastics and polyethylene production Jan-Apr 2023 - Issue 391 || Russian polyethylene trade Jan-Apr 2023 - Issue 391 || PTA deliveries from China to Kaliningrad - Issue 391 || Russian methanol production Jan-Apr 2023 - Issue 391 || Russian methanol exports, Jan-Apr 2023 - Issue 391 || Methanol plant at Volgograd signs agreement with Chinese company - Issue 391 || Russian polyurethane raw materials 2023 - Issue 391 || Uzbek methanol island-Air Products - Issue 391 || Russian Methanol Production, exports and domestic sales 2023 - Issue 392 || Polish petrochemical production Jan-May 2023 - Issue 392 || Olefin 111 project outline - Issue 392 || Polimex Mostostal and Naftoremont-Naftobudowa-Olefin 111 project - Issue 392 || Hungarian propylene exports Jan-Apr 2023 - Issue 392 || Central European styrene trade Jan-May 2023 - Issue 392 || Czech petrochemical trade, Jan-May 2023 - Issue 392 || Polish rubber trade Jan-May 2023 - Issue 392 || Hungarian TDI-MDI exports Jan-Feb 2023 - Issue 392 || Russian propylene exports & sales Jan-May 2023 - Issue 392 || KPI polypropylene outage & exports - Issue 392 || Russian methanol producer operational balances 2023 - Issue 396 || Russian Methanol Exports October 2023 - Issue 396 || Polish Polyol Exports 2022-2023 - Issue 396 || Polish Polyol Imports 2022-2023 - Issue 396 || Central European isocyanate trade Jan-Sep 2023 - Issue 396 || Czech polyol imports Jan-Sep 2023 - Issue 396 || Polish polyol trade Jan-Sep 2023 - Issue 396 || Isocyanate/polyol imports from China into Russia - Issue 396 || Russian Methanol Market Analysis January to June 2024, including production and trade balances - Issue 405 || Polish synthetic rubber production and domestic market Jan-Jun 2024 - Issue 405 || Polish Methanol Trade Statistics - Issue 405 ||
 


Central European chemical market news March 2024

Czech crude imports Jan-Dec 2023

Czech Crude Imports Jan-Dec 2023

Country

Vol mil tons

€ per ton

Azerbaijan

1.965

655.0

Kazakhstan

0.756

648.3

Russia

4.387

543.1

US

0.181

596.1

Others

0.197

635.1

Total

7.487

615.503

 

Russia supplied 4.387 million tons to the Czech Republic in the full year of 2023 at an average price of €543.1 per ton.  Azerbaijan was the second largest supplier, providing 1.965 million tons at an average price of $655.0 per ton.  Although the Czech Republic is striving to move away completely from Russian crude the second half of 2024 may be particularly difficult when the capacity of the TAL pipeline will be temporarily limited due to modifications.

Polish oil imports Jan-Dec 2023

From the total of 19.291 million tons of crude imported into Poland in 2023, supplies from Saudi Arabia totalled 8.871 million tons at €559.4 per ton and from Norway 6.032 million tons at €545.2 per ton.  

Polish Crude Imports Jan-Dec 2023

Country

Vol (mil tons)

€ per ton

Saudi Arabia

11.294

576.8

Lithuania

0.032

590.5

Russia

1.150

316.4

Nigeria

1.118

606.2

Norway

8.753

571.1

US

1.412

602.5

UK

0.893

620.6

Others

0.352

0.0

Total

25.004

567.4

Orlen has achieved consistently higher refining margins than MOL despite than the MOL Group despite receiving some Russian discount.  MOL has already started transporting crude oil from its oil field in Azerbaijan to Slovnaft in Bratislava via the Adria oil pipeline, but still require Russian supplies.

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Orlen has gradually become more independent of Russian sources over the past decade.  Supplies from Russia ended in late February 2023. 

Polish petrochemical production Jan-Dec 2023

Polish Petrochemical Production

(unit-kilo tons)

 Product

Jan-Dec 23

Jan-Dec 22

 Ethylene

310.6

459.2

 Propylene

285.2

416.7

 Butadiene

49.4

59.5

 Toluene

0.5

13.7

 Phenol

38.9

42.8

 Polyethylene

271.2

318.2

 PVC

155.8

276.1

 Polypropylene

265.1

321.8

 

Ethylene production in Poland dropped from 459,200 tons in January to December 2022 to 310,600 tons in 2023, whilst propylene fell from 416,700 tons to 285,200 tons.  Butadiene production at Plock dropped to 49,400 tons from 59,500 tons. 

Due to these declines in petrochemical production and other sectors chemical production in Poland fell overall by 21% in 2023 against 2022.  In the plastics sector polyethylene production dropped to 271,200 tons in January to December 2023 versus 318,200 tons in 2023.  Polypropylene production at Plock dropped from 321,800 tons to 265,100 tons.  PVC production fell from 276,100 tons to 155,800 tons with the plant at Wloclawek idle in the last three months of 2023.

Orlen Group fourth quarter and Jan-Dec 2023

Orlen Q1-Q4 2023

  • Revenues boosted by Lotos and PGNiG acquisition
  • Refining profits affected by ending of Russian crude
  • Group refineries ran at 88% in Q1-Q4 2023
  • Weak performance reported in petrochemicals

Revenues for the Orlen Group amounted to zl 372.640 billion (€86.179 billion) in 2023 versus zl 282.434 billion (€65.425 billion) in 2022.  The Group’s fourth-quarter results were impacted by the performance of the gas segment, which helped offset some of the declines recorded in refining and petrochemicals.

Orlen Petrochemical Margins (€ per ton)

Product

Q1 22

Q2 22

Q3 22

Q4 22

Q1 23

Q2 23

Q3 23

Q4 23

Ethylene

 664

 810

 639

 606

 668

 664

 547

 621

Propylene

 679

 820

 598

 514

 564

 554

 421

 484

Toluene

 155

 450

 619

 428

 413

 455

 530

 348

Benzene

 333

 422

 429

 115

 312

 393

 233

 331

Butadiene

 410

 547

 614

 489

 396

 369

 115

 173

PX

 262

 586

 586

 593

 544

 481

 419

 440

Petrochemical margins have been consistent with historical data in the past year, with the exception of butadiene in the second half of 2023, but the main problem has been the drop in volume sales.  Butadiene margins amounted to €173 per ton in the fourth quarter last year, rising from €115 in the third quarter, but dropping sharply from the peak of €614 in the third quarter in 2022.  In the aromatics sector benzene and paraxylene margins were somewhat stable although toluene margins showed more volatility dropping from €530 per ton in the third quarter to €348 in the fourth.

Despite relative stability in margins Orlen’s sales of petrochemicals dropped to 977,000 tons in the fourth quarter in 2023 against 1.133 million tons in the same quarter in 2022.  Total sales declined to 4.379 million tons in 2023 against 5.013 million tons in 2022. 

Orlen Petrochemical Divisional Performance (€ million)

 

Jan-Dec 23

Jan-Dec 22

Sales revenues

4255.0

6833.9

External revenues

3311.1

5545.4

Inter-segment revenues

943.9

1288.5

Total operating expenses

-4718.4

-6321.3

Profit/(Loss) from operations

-388.4

491.1

Last year was particularly difficult for European petrochemical producers, with costs for many companies exceeding revenues. 

Orlen’s sales revenues from petrochemicals totalled €6.985 billion in 2022 against costs of €6.461 billion, thus remaining profitable, but dropped to €4.255 billion in 2023 against production costs from energy, raw materials, transport, etc to €4.838 billion.

Orlen's refining business was affected last year by ending purchases of Russian raw materials.  Currently, crude oil is supplied from the North Sea, West Africa, the Mediterranean basin, as well as the Persian and Mexican Gulfs. An important partner in the supply of crude is Saudi Aramco, for which Orlen concluded a strategic contract for the supply of crude oil in 2022. 

Orlen’s refineries in Poland, the Czech Republic and Lithuania operated at 88% in the fourth quarter in 2023.  Overall, for 2023 refining volumes in the three countries belonging to the Orlen Group totalled 38.529 million tons against 37.020 million tons in 2022.    

Orlen Petrochemical Plant Utilisation Rates%

Division

Q1 23

Q2 23

Q3 23

Q4 23

Olefins (Plock)

78

70

67

37

BOP (Plock)

70

67

67

38

Metathesis (Plock)

51

18

0

0

Fertilisers (Wloclawek)

64

42

61

81

PTA (Wloclawek)

66

51

65

55

Olefins (Orlen Unipetrol)

85

49

82

81

PPF Splitter (Orlen Lietuva

81

80

82

84

Orlen Group utilisation rates

The olefins complex at Plock recorded a utilisation rate of only 37% in the fourth quarter against 70% in the second quarter and 78% in the first quarter.  Lower utilisation was seen to a lesser extent in the third quarter due to deficit in feedstock (CDU VI and hydrocracking shutdowns at the refinery).  Basell Orlen Polyolefins at Plock recorded lower utilisation rates in the fourth quarter, due in part to the availability of monomer feedstocks. 

Orlen-Olefiny 111 debt financing

Costs for Orlen’s Olefiny 111 petrochemical investment at Plock have escalated in the past two years which as a result has forced Orlen to revise its investment strategy for construction.  In order to complete the both the external and internal parts of the project, including utilities, Orlen requires additional financing. 

In February Orlen approved the disposal of properties situated in the Stara Biala Municipality and Plock, together with their component parts, to be affected through their contribution in kind as payment for shares in the increased share capital of Orlen Olefiny.  The requested approval for the sale of the property to the SPV represents one of the most important conditions for achieving financial closure for the project.

Low demand also meant that Metathesis propylene plant at Plock was kept idle in the third and fourth quarters after only operating on a limited basis in the second quarter.  This impacted on propylene production for the Orlen Group which fell from 472,000 tons in 2022 to 362,000 tons in 2023. 

Other Orlen Group plants in Poland reported lower utilisation rates in 2023 due predominantly to demand side factors, including the PVC plant and PTA plant at Wloclawek.  Outside of Poland, Orlen Unipetrol achieved 81% utilisation at the Litvinov olefins complex in the fourth quarter after recovering from 49% in the second quarter.  In Lithuania Orlen Lietuva’s PPF splitter achieved an 84% utilisation rate in the third quarter. 

MOL’s petrochemical division Jan-Dec 2023

MOL's Olefin Production

(unit-kilo tons)

Product

Jan-Dec 23

Jan-Dec 22

Ethylene

648

639

 Propylene

346

330

Butadiene

63

70

Raffinate

95

109

Lower petrochemical margins contributed to MOL’s the 41% drop in full year downstream EBITDA, which amounted to $1.328 billion.  More normal refinery margins were seen in 2023 against 2022 coupled with excessive extraordinary taxes that could only partly be offset by higher production and sales volumes.  The fourth quarter recorded an EBITDA of $456 million which was down by 3% against the second quarter. 

Despite a slight increase compared to the previous quarter, petrochemical margins remained weak in the fourth quarter.  As a result, the petrochemicals EBITDA continued to be in the red, contributing negatively to EBITDA in the whole of 2023.

Despite the weak demand MOL’s ethylene production in Hungary and Slovakia amounted to 648,000 tons in 2023 against 639,000 tons in 2022.  Propylene production rose from 330,000 tons to 346,000 tons, whilst butadiene decreased from 70,000 tons to 63,000 tons.   External olefin sales for MOL comprise ethylene shipments to BorsodChem for PVC production and internal group sales involve propylene to Slovnaft for polypropylene production.  In total olefin sales amounted to 157,000 tons against 156,000 tons in 2022. 

MOL’s petrochemical sales fell in the third quarter and fourth quarters both for olefins and butadiene, with petrochemical margins dropping progressively since the second quarter in 2022. 

MOL Group's most significant commitments in Hungary relate to a polyol project of MOL Petrochemicals (€105.8 million), which aims to become a major producer of polyether polyols.  Another €106.9 million is being invested in the construction of the metathesis project, which is a greenfield investment providing additional propylene for the polyol complex.  For the expansion of the maleic anhydride plant at the Danube refinery, located at Szazhalombatta, €30.7 million has been allocated.  Other projects being undertaken by MOL in Hungary include a revamp of the PP3 unit and modernisation of the ethylene.  In Croatia the Rijeka refinery, belonging to MOL subsidiary INA is undergoing an upgrade project.

HIP Petrohemija-production 2023 and investment targets

HIP Petrohemija Production and Sales

(€ per ton)

 

2nd half 2023

2nd half 2022

Production

193.4

268.1

Sales

149.0

174.3

HIP Petrohemija was taken over fully by Naftna Industrija Srbije (NIS) from the second half of 2023, providing additional income for NIS of €130.1 million in the period July to December.  For the purposes of fair value estimation, HIP Petrohemija is viewed as a single cash-generating unit which includes facilities for cracker ethylene, HDPE, LDPE and synthetic rubber. 

The first planned maintenance shutdown undertaken at the HIP Petrohemija plant took place between 15 September and 31 October 2023, which meant that production and sales of petrochemicals were lower in the second half of the year.   The investment and overhaul activities contributed to increasing safety, improving energy efficiency, and the safe and reliable operation of the plant in the coming period. 

The strategy of further development of HIP Petrohemija will be based on the modernisation of basic production capacities and the construction of new facilities, then on increasing energy efficiency and business efficiency, as well as on the implementation of projects in the field of environmental protection.  Key investment activities have been carried out in the ethylene and PENG factories, and the aim is to increase the reliability of the plant, as well as increase operational and energy efficiency.

Czech olefin monomer trade, Jan-Dec 2023

Czech Olefin Imports (unit-kilo tons)

Product

Jan-Dec 23

Jan-Dec 22

Ethylene

28.803

23.198

Propylene

39.408

38.321

Butadiene

65.772

67.014

 

Czech imports of ethylene amounted to 28,303 tons in January to December 2023, up from 23,198 tons in January to December 2022.  Ethylene exports from the Czech Republic amounted to 14,323 tons in January to December 2023 versus 12,560 tons in 2022.

Propylene imports into the Czech Republic rose from 38,321 tons in January to December 2022 to 39,408 tons in 2023, with main suppliers including Germany, Romania and Poland.  Average prices for propylene imports dropped in 2023 to €943.7 per ton from €1358.6 per ton in 2022. 

Czech Olefin Exports (unit-kilo tons)

Product

Jan-Dec 23

Jan-Dec 22

Ethylene

14.323

12.560

Propylene

21.244

3.070

Exports of propylene at the same increased to 21,244 tons, up from only 3,070 tons in 2022.  The main destination for Czech propylene exports was Poland, taking 15,094 tons in January to December this year.  Czech imports of butadiene amounted to 65,772 tons in January to December 2023, all of which was supplied by Germany and Hungary.  Prices dropped dropping from €1178 per ton to €831.9 per ton.  Nearly all the butadiene went to Kralupy for conversion into synthetic rubber.   

Czech exports of ethylbenzene amounted to 96,210 tons against 79,271 tons in January to December 2022.  All the ethylbenzene was shipped from Kralupy to Oswiecim, all within the structures of the Synthos Group. 

Czech Imports of Propylene (unit-kilo tons)

Country

Jan-Dec 23

Jan-Dec 22

Germany

32.657

19.124

Bulgaria

4.725

4.825

Poland

0.000

5.976

Romania

1.048

5.251

Russia

0.000

1.220

Slovakia

0.066

0.993

Ukraine

0.000

0.524

Others

0.912

0.408

Total

39.408

38.321

Av € per ton

887.9

1358.6

Propylene imports into the Czech Republic rose from 29,512 tons in January to December 2022 to 33,210 tons in 2023, with main suppliers including Germany, Romania and Poland.  Average prices for propylene imports dropped in 2023 to €943.7 per ton against €1436.5 per ton.  Exports of propylene at the same increased to 21,244 tons in 2023, up from only 3,070 tons in 2022.  The main destination for Czech propylene exports was Poland, taking 15,094 tons in 2023. 

Czech imports of butadiene amounted to 65,772 tons in January to December 2023, all of which was supplied by Germany and Hungary.  Prices dropped from €1178 per ton to €866 per ton.  Nearly all the butadiene went to Kralupy for conversion into synthetic rubber.  

Polish propylene & butadiene imports, Jan-Dec 2023

Polish Monomer Import Costs

(€ per ton)

Product

Jan-Dec 23

Jan-Dec 22

Propylene

884.4

1251.5

Butadiene

959.3

1208.8

Styrene

1156.1

1561.2

 

Polish Imports of Propylene (unit-kilo tons)

Country

Jan-Dec 23

Jan-Dec 22

Bulgaria

14.962

7.922

Croatia

5.588

8.579

Czech Republic

17.350

0.000

Germany

58.157

63.477

Hungary

2.337

0.000

Russia

0.000

21.625

Ukraine

0.000

17.018

Serbia

4.828

0.000

Netherlands

18.795

0.000

Others

2.325

3.918

Total

124.343

122.540

Av € per ton

884.4

1251.5

Contract prices of propylene and butadiene fell on average around a third against 2022.  The decline in prices has been driven in part by lower average prices of crude oil as well as the demand and supply dynamics.  The contract price of propylene in Europe increased towards the end of the third quarter, while production in the downstream sectors improved.  Any improvement in the latter part of 2023 was not been enough to eradicate the oversupply, meaning that prices have again come under pressure. 

Polypropylene demand has proved relatively stable but other derivative areas such as oxo alcohols and propylene oxide for the polyol industry continue to experience lower consumption than normal.  European crackers and refineries operated at their minimum technical loads in the early part of the third quarter, which helped to minimise the oversupply of propylene. 

Polish Butadiene Imports (unit-kilo tons)

Country

Jan-Dec 23

Jan-Dec 22

Austria

32.668

31.678

Czech Republic

0.909

1.484

France

0.000

3.439

Germany

28.981

20.513

Hungary

23.077

32.298

Others

5.161

0.094

Total

89.887

89.506

Av € per ton

959.3

1208.8

Poland imported 124,373 tons of propylene in January to December 2023 against 122,540 tons in January to December 2022.  Market sources of propylene changed sharply since the Russian invasion of Ukraine in February 2022, firstly ending Russian shipments due to self-sanctioning and secondly from Ukraine where the sole petrochemical complex at Kalush had to stop production.     To replace imports from traditional suppliers Russia and Ukraine, imports this year apart from Germany have been sourced from Bulgaria, the Czech Republic, the Netherlands and Serbia.   Average prices dropped from €1251.5 per ton in January to December 2022 to €884.4 in 2022.

Butadiene import prices for Poland dropped from €1208.8 per ton in January to December 2022 to €959.3 per ton in January to December 2023 with volumes rising slightly from 89,506 tons to 89,887 tons.  Imports from Hungary dropped from 32,898 tons in 2022 to 23,077 tons. 

Hungarian butadiene exports amounted to 40,024 tons in the first eleven months in 2023 against 46,514 tons in the same period in 2022.  Shipments into Poland totalled 22,059 tons in January to November 2023 against 35,355 tons in the same period in 2022.  Exports to Germany dropped from 6,049 tons to 3,014 tons and to the Czech Republic rose from 5,110 tons to 14,951 tons.  Average prices for Hungarian butadiene exports fell to €822.3 per ton versus €1023.5 in 2022.

Central European styrene trade Jan-Dec 2023

Polish Styrene Imports (unit-kilo tons)

Country

Jan-Dec 23

Jan-Dec 22

Belgium

7.205

9.866

Czech Republic

12.735

12.045

Finland

   0.844

0.836

Netherlands

32.356

51.779

Germany

12.372

17.077

Others

 7.019

3.841

Total

72.532

95.444

Av € per ton

1156.1

1561.2

 

Synthos was largely responsible for the imports of 72,532 tons of styrene into Poland in 2023 dropping from 95,444 tons in 2022.  The Netherlands was the leading supplier, shipping 32,356 tons to Poland which dropped from 51,779 tons in 2022.  Styrene import costs into Poland dropped from €1561.2 per ton in 2022 to €1156.1 in 2023. 

Hungarian styrene imports (unit-kilo tons)

Country

Jan-Nov 23

Jan-Nov 22

Italy

63.033

78.490

Netherlands

4.326

4.414

Others

0.560

0.066

Total

68.653

89.285

Av € per ton

1394.5

1672.9

Italy remains the dominant source of styrene imports into Hungary, supplied by Versalis to its polystyrene plant at Szazhalombatta.  Imports of styrene into Hungary totalled 63,033 tons in January to November 2023, down from 78,490 tons in the same period in 2022.  Prices for styrene imports into Hungary dropped from €1672.9 per ton in January to November 2022 to €1394.5 per ton in 2023.

Czech Styrene Imports (unit-kilo tons)

Product

Jan-Dec 23

Jan-Dec 22

Belgium

1.116

3.334

Germany

6.332

0.187

Netherlands

16.197

18.943

Poland

0.000

2.912

Others

5.690

2.176

Total

29.335

27.551

Av price per ton

1014.1

1611.6

Styrene imports into the Czech Republic increased from 27,551 tons to 29,335 tons in 2023.  The main consumer is Synthos at Kralupy for processing into synthetic rubber.  The Netherlands was the main supplier, shipping 16,197 tons versus 18,943 tons whilst shipments from Germany amounted to 6,332 tons in January to December 2023 against almost only 187 tons in 2022. 

Styrene exports from the Czech Republic increased from 10,645 tons in 2022 to 14,436 tons in January to December 2023.  Exports were allowed to increase last year due to lower SBR production and thus less styrene consumption at Kralupy.  Czech exports of ethylbenzene amounted to 96,210 tons against 79,271 tons in January to December 2022. 

Central European polyolefin margins Q4 2023

Despite lower sales volumes in Europe last year polyethylene margins still averaged €365 per ton in the fourth quarter against €297 per ton in the first quarter in 2022.   Most producers reported lower polyolefin sales in 2023 due to recessionary trends affecting most of Europe.  Demand for LDPE and HDPE in Central Europe tended to stabilise in the third and fourth quarters but at the same time only showing only slight signs of growth in certain applications.  Prices have been on a falling trajectory this year, and with lower feedstock costs and margins have started to level out. 

Central European polyolefins production Jan-Dec 2023

Polish Polyolefin Production

(unit-kilo tons)

Product

Jan-Dec 23

Jan-Dec 22

Polyethylene

271.2

318.2

Polypropylene

265.1

321.8

 

Production of polyethylene in Poland fell from 318,200 tons in 2022 to 271,200 tons in 2023.  Polypropylene production fell from 321,800 tons in 2022 to 265,100 tons in January to December 2023.  Currently polypropylene production in Poland takes place at Plock, but in the near future production will start at the new Polimery Police plant.  This plant was expected to start in August or September, but problems with the equipment during the start-up phase has been the cause of the delay.  

MOL's Polyolefin Production

(unit-kilo tons)

Product

Jan-Dec 23

Jan-Dec 22

LDPE

210

216

HDPE

285

286

PP

476

444

PE Totals

495

502

The MOL Group reduced polyethylene production less than Orlen, falling slightly from 502,000 tons in 2022 to 495,000 tons in 2023 at its two plants in Hungary and Slvakia.  HDPE production at Tiszaujvaros dropped from 286,000 tons to 285,000 tons.  Polyolefin sales from the MOL Group amounted to a total of 978,000 tons in 2023 994,000 tons in 2022.

Czech polyethylene production and trade Jan-Dec 2023

 

Production of polyethylene at Litvinov amounted to 354,000 tons in the period January to December 2023 against 370,000 tons in 2022. 

Czech polyethylene exports (unit-kilo tons)

Product

Jan-Dec 23

Jan-Dec 22

LDPE

28.276

30.275

LLDPE

3.595

4.763

HDPE

354.103

357.022

EVA

3.187

5.859

Other

20.966

14.260

Total

410.125

412.178

Av € per ton

1381.851

1849.476

 

Consumption of polyethylene in the Czech Republic has mirrored other markets in Europe in the past two years, with quarterly volumes falling sharply in 2023.  Overall, for 2023 Czech polyethylene consumption fell to 235,604 tons against 269,901 tons in 2022. 

Czech prices for both exports and imports of polyolefins were lower in 2023 against 2022.  Polyethylene exports amounted to 410,125 tons in 2023 against 412,178 tons in 2022. 

HDPE export shipments comprised 354,103 tons in 2023 against 357,022 tons in 2022.  Germany was the largest destination for Czech HDPE supplied from Litvinov in 2023, amounting to 141,703 tons in January to December for €167.993 million.  Other important markets for Czech polyethylene exports include Poland, Italy and Belgium. 

Czech polyethylene imports (unit-kilo tons)

Product

Jan-Dec 23

Jan-Dec 22

LDPE

99.552

119.759

LLDPE

22.996

22.027

HDPE

117.885

115.372

EVA

10.187

10.318

Other

41.109

42.153

Total

291.729

309.629

Av € per ton

1579.5

1929.2

For imports of all forms of polyethylene, Czech inward shipments amounted to 291,729 tons in January to December 2023 against 309,629 tons in 2022, with prices dropping from €1929.2 per ton to €1579.5 per ton.  Germany was the largest source of polyethylene imports, amounting to 62,780 tons for €94.108 million, followed by Belgium with 35,954 tons for €55.357 million.

Polish polyethylene trade Jan-Dec 2023

Polish Polyethylene Trade

Exports

Jan-Dec 23

Jan-Dec 22

Vol (kilo tons)

282.519

343.998

Value (€ million)

379.6

558.5

Av € per ton

1343.6

1623.7

Imports

Jan-Dec 23

Jan-Dec 22

Vol (kilo tons)

1249.657

1314.290

Value (€ million)

1703.4

2348.0

Av € per ton

1370.8

1786.5

Polish trade in polyethylene declined in 2023, for both imports and exports and both in volume and value.  Economic conditions affected both demand and pricing.   Overall Poland carries a large deficit in polyethylene supply, which is major factor behind Orlen’s Olefiny 111 project at Plock now under construction.

Polish PE imports (unit-kilo tons)

Country

Jan-Dec 23

Jan-Dec 22

LDPE

345.195

351.894

LLDPE

204.920

238.186

HDPE

423.415

455.577

EVA

18.637

17.758

EAO

206.308

194.548

Others

51.182

56.328

Total

1249.657

1314.290

Av € per ton

1370.8

1786.5

Polish imports of polyethylene totalled 1.250 million tons in 2023 against 1.314 million tons in January to December 2022, with average prices falling from €1786.5 per ton to €1370.8 per ton.  Imports of polyolefins and all types of plastics from Russia into Poland saw a progressive decline in 2022, with other suppliers from Europe taking more market share. 

Total costs of polyethylene imports into Poland amounted to €1.703 billion against €2.348 billion in 2022.  HDPE is the largest category of imported polyethylene into Poland, amounting to 423,415 tons in January to December versus 455,577 tons in January to December 2022.  Germany was the largest supplier of HDPE to the Polish market in 2023.   

Polish PE Exports (unit-kilo tons)

Product Group

Jan-Dec 23

Jan-Dec 22

LDPE

56.102

63.736

LLDPE

15.993

21.614

HDPE

188.700

227.634

EVA

10.750

3.669

EAO

6.002

22.886

Other

4.972

4.459

Total

282.519

343.998

€ per ton

1343.6

1623.7

LLDPE imports dropped from 238,186 tons in January to December 2022 to 204,920 tons in the corresponding period in 2023.  Most of the LLDPE imports were sourced mostly from West Europe, including France, the Netherlands and Germany.  LDPE imports remained relatively stable, amounting to 345,195 tons versus 351,894 tons in 2022.

Polish polyethylene exports amounted to 282,519 tons in 2023 against 343,998 tons in 2022.  Average prices for polyethylene exports from Poland declined to €1343.6 per ton against an average of €1623.7 per ton in the period January to December 2022. 

Revenues from exports decreased from €558.548 million to €379.589 million in January to December 2023.  Exports of HDPE from Poland amounted to 188,700 tons versus 227,634 tons in January to December 2022.  LDPE exports dropped from 63,736 tons to 56,102 tons.

Hungarian polyethylene trade Jan-Nov 2023

Hungarian Polyethylene Exports

(unit-kilo tons)

Product

Jan-Nov 23

Jan-Nov 22

LLDPE

6.124

4.824

LDPE

77.782

80.409

HDPE

206.885

211.228

Other

11.180

18.616

Total

301.971

315.513

Av € per ton

1244.515

1572.610

 

Hungarian polyethylene exports were slightly lower in the first eleven months in 2023, amounting to 301,971 tons against 315,513 tons in the same period in 2022. Revenues fell from €496.180 million to €375.808 million in 2023, meaning that average prices dropped from €1572.6 per ton in 2022 to €1244.5 per ton. 

Hungarian Polyethylene Imports

(unit-kilo tons)

Product

Jan-Nov 23

Jan-Nov 22

LLDPE

31.015

19.501

LDPE

41.790

47.504

HDPE

79.388

86.289

EAO

8.486

9.522

EVA

3.966

5.061

Other

38.820

19.183

Total

203.464

187.060

Av € per ton

1478.1

1858.9

HDPE shipments from Hungary amounted to 206,885 tons in January to November 2023 versus 211,228 tons in the same eleven months in 2023, whilst exports of LDPE dropped from 80,409 tons to 77,782 tons. 

Hungary remains a net exporter of LDPE and HDPE and still a net importer of LLDPE and ethylene copolymers.  In the first eleven months in 2023 imports of all grades of polyethylene into Hungary amounted to 203,464 tons against 187,060 tons in the same period in 2022.  Import costs for polyethylene fell to €300.742 million against €347.727 million.

Hungarian import prices for polyethylene decreased on average from €1858.9 in January to November 2022 to €1478.1 in the first eleven months in 2023 with gradual price declines since the start of the year. 

Polish PP Trade Jan-Dec 2023

Polish PP Imports (unit-kilo tons)

Category

Jan-Dec 23

Jan-Dec 22

PP homo

594.789

609.740

Polyisobutylene

3.053

3.509

Propylene copolymers

292.816

289.262

Other

25.449

21.255

Total

916.108

923.766

Av €/ton

1458.1

1787.7

 

Polish polypropylene imports, including homo grade and copolymers, fell in January to December 2023 to a total of 916,108 tons versus 923,766 tons in January to December 2022.  Average prices per ton for all types of polypropylene decreased from €1787.7 to €1458.1 per ton.  Homo grade polypropylene imports specifically dropped from 609,740 tons in 2022 to 594,789 tons in 2023, whilst copolymer imports increased from 289,262 tons to 292,816 tons. 

Polish PP Exports (unit-kilo tons)

Category

Jan-Dec 23

Jan-Dec 22

PP homo

141.641

171.423

Polyisobutylene

0.723

0.341

Propylene copolymers

67.703

86.394

Other

3.068

4.611

Total

213.135

262.768

Av €/ton

1436.8

1865.9

Germany supplied 61,531 tons of propylene copolymers to Poland in 2023 for €98.881 million followed by the Netherlands with 34,109 tons for €52.461 million and Belgium supplying 30,852 tons for €51.305 million. 

Regarding export activity from Poland, shipments amounted to 213,135 tons against 262,768 tons in January to December 2022.  Homo polymer grades comprised the main category of Polish polypropylene exports, where Germany was the largest destination taking 35,183 tons in for €45.982 million.  Germany was followed by the Czech Republic taking 29,268 tons from Poland for €34.250 million. 

Polish PP Supply/Demand Balance

(unit-kilo tons)

 

Jan-Dec 23

Jan-Dec 22

Production

265.1

321.8

Exports

213.1

262.8

Imports

916.108

923.766

Market Balance

968.1

982.8

Polimery Police preparing for start-up tests

The Polish market for polypropylene is dominated by import activity, with inward shipments amounting to 916,000 tons in 2023 against exports of 213,100 tons. 

The deficit in the trade balance was probably the main factor influencing Grupa Azoty to invest in the Polimery Police project.  The project itself had progressed as scheduled until the past twelve months when the main contractor Hyundai informed Azoty of difficulties in completing construction. 

Notwithstanding financial difficulties for Grupa Azoty, the current status of the project requires an integrity test of the plant to be carried out in the first quarter and the start of commercial operation of the plant in the first half of 2024. The integrity test should show if the plant has been completed to the technical specification and to identify any bugs before production is started.  Propylene and polypropylene have thus far passed positive tests and are available for sale, including over 30 types of Gryfilen polypropylene.  The product range includes homopolymers, random copolymers and impact copolymers. The first types of polypropylenes have already been produced of which the first two are on regular sale.  These include products for the production of strings and strapping tapes, and for the production of rigid packaging in thermoforming technology.    Another product is being designed for the production of BOPP film.

Polimery Police Main Production Facilities

 

Licensor

Capacity (ktpa)

PDH

OLEFLEX

430

PP

UNIPOL

440

Grupa Azoty Polyolefins has set out plans to operate Polimery Police at up to 70% of its nominal capacity in the first half this year, with the aim of increasing production to full capacity by the end of the third quarter. 

Czech polypropylene production and trade Jan-Dec 2023

Czech polypropylene exports

(unit-kilo tons)

Product

Jan-Dec 23

Jan-Dec 22

PP Homo

224.071

253.671

Propylene Copolymers

46.604

51.155

Other

28.327

3.069

Total

299.002

307.896

Av € per ton

1368.3

1632.9

Czech polypropylene imports

(unit-kilo tons)

Product

Jan-Dec 23

Jan-Dec 22

PP Homo

295.929

288.258

Propylene Copolymers

214.690

191.580

Other

14.824

17.641

Total

525.443

497.479

Av € per ton

1584.8

1909.1

Production of polypropylene at Litvinov amounted to 207,000 tons in the period January to December 2023 against 278,000 tons in 2022.  Consumption of polypropylene in the Czech Republic fell to 390,502 tons against 470,303 tons in 2022.  Polypropylene is much more widely used in the Czech plastics industry than polyethylene.

Exports of all forms of polypropylene from the Czech Republic amounted to 299,002 tons in January to December versus 307,896 tons in January to December 2022, with average prices dropping from €1632.9 per ton to €1368.3.  Homo-grade PP provides the main category of Czech polypropylene exports, amounting to 224,071 tons in 2023 last year versus 253,671 tons in 2022.   

For imports of all forms of polypropylene, Czech inward shipments increased to 525,443 tons in January to December 2023 from 497,479 tons in 2022, with average prices dropping from €1909.1 per ton to €1584.8 per ton.  Imports of propylene copolymers increased from 191,580 tons to 214,690 tons whilst homo grade polypropylene imports increased from 288,258 tons to 295,829 tons.    

Hungarian polypropylene trade Jan-Nov 2023

Hungarian Polypropylene Exports

(unit-kilo tons)

Product

Jan-Nov 23

Jan-Nov 22

PP homo

115.905

105.149

Propylene copolymers

82.782

82.075

Others

13.445

15.084

Total

212.132

202.308

Av € per ton

1355.0

1805.1

 

MOL shipped 115,905 tons of homo grade polypropylene (valued at €154.360 million) in January to November 2023 which was up from 105,149 tons in the same period in 2022 (€189.736 million in value), whilst copolymer exports rose slightly from 82,075 tons (€159.195 million in value) tons to 82,782 tons (€116.803 million).    

Hungarian Polypropylene Imports

(unit-kilo tons)

Product

Jan-Nov 23

Jan-Nov 22

PP homo

109.463

117.255

Propylene copolymers

46.945

53.488

Others

27.843

26.992

Total

184.251

197.735

Av € per ton

1717.0

1779.5

Hungarian export revenues dropped for all grades of polypropylene from €365.189 million to €237.439 million, with average prices dropping from €1805.1 per ton to €1355.0.  Polypropylene imports into Hungary amounted to 184,251 tons in the first eleven months in 2023 versus 197,735 tons in the same period in 2022, with costs in January-November 2023 amounting to €316.205.520 million from €351.877 million in 2022. 

Overall average prices fell from €1779.5 per ton in 2022 to €1717.0 per ton in 2023, whilst copolymer prices dropped from €1845.9 to €1624.1 per ton.  By category homo grade imports into Hungary comprised 109,463 tons in January to November 2023 against 117,255 tons whilst copolymers fell to 46,945 tons against 53,488 tons.

Central European Rubber Markets

Czech Rubber Trade (unit-kilo tons)

 

Jan-Dec 23

Jan-Dec 22

 Exports synthetic rubber

149.520

182.509

Imports synthetic rubber

98.084

155.873

Imports natural rubber

88.822

91.849

Czech synthetic rubber trade Jan-Dec 2023

Czech Exports of EBSR

 

Jan-Dec 23

Jan-Dec 22

Kilo tons

24.545

65.352

€ million

40.822

131.530

Av € per ton

1663.1

2012.6

Czech exports of synthetic rubber amounted to 149,520 tons in January to December 2023 versus 182,509 tons in 2022.  Imports declined from 155,873 tons to 98,084 tons in January to December 2023.  Natural rubber imports into the Czech Republic dropped slightly from 91,849 tons to 88,822 tons.    

Exports of emulsion styrene butadiene rubber (ESBR) from the Czech Republic dropped in 2023 to 24,545 tons against a total of 65,352 tons in 2022.  Until it was stopped last year the Kralupy plant had a capacity of 110,000 tpa of ESBR and its permanent closure will reduce Synthos’ total ESBR capacity to 320,000 tpa.  Despite the closure of the Kralupy plant, Synthos remains the largest producer of ESBR in Europe, with 190,000 tpa of ESBR capacity at its site at Oswiecim and 130,000 tpa at Schkopau. 

Czech butadiene rubber trade Jan-Dec 2023

Czech Butadiene Rubber Exports

 

Jan-Dec 23

Jan-Dec 22

Total (unit-kilo tons)

107.525

104.226

Revenues € million

180.264

228.571

Av € per ton

1502.0

2193.0

The Czech Republic exported a total of 107,525 tons of butadiene rubber in 2023 against 104,226 tons in 2022.  Average prices fell from €2193.0 per ton to €1502.0 per ton.  Czech exports of butadiene rubber to India amounted to 14,864 tons was shipped in January to December 2023 against 20,418 tons in 2022.  Other important markets included Poland where exports amounted to 13,372 tons in 2023 against 13,576 tons in 2022, and South Korea rising from 7,027 tons to 11,890 tons.   Exports to Slovakia rose from 8,470 tons to 11,610 tons.

Hungarian synthetic rubber Imports

(unit-kilo tons)

Product

Jan-Nov 23

Jan-Nov 22

Butadiene Rubber

39.995

42.603

HBR

7.174

14.389

SBR

47.652

37.341

Other

20.804

20.475

Total

115.624

114.807

Revenues € mil

257.075

331.505

Av € per ton

2223.4

2887.5

Besides exports the Czech Republic also imported 24,271 tons of butadiene rubber in 2023 versus 28,871 tons in 2022. 

Hungarian synthetic rubber imports Jan-Nov 2023

Hungarian imports of synthetic rubber amounted to 115,624 tons in the first eleven months versus 114,807 tons in January to November 2022, whilst values dropped from €331.505 million to €257.075 million.  Average prices rose slightly from €2223.4 per ton to €2887.5 in 2023.

Hungarian butadiene rubber Imports

(unit-kilo tons)

Product

Jan-Nov 23

Jan-Nov 22

Indonesia

13.226

4.073

Russia

2.318

13.142

Butadiene rubber imports dropped from 42,603 tons to 39,995 tons, with costs dropping from €94.409 million to €70.283 million.  Imports of butadiene rubber from Russia dropped from 13,142 tons to 2,318 tons in January to November 2023 whilst imports from Indonesia increased from 4,073 tons to 13,226 tons.  Imports of halogenated butyl rubber dropped from 14,389 tons in the first eleven months in 2022 to 7,174 tons and SBR imports rose from 37,341 tons to 47,652 tons.  

Polish rubber trade Jan-Dec 2023

Rubber import prices into Poland for both synthetic and natural recorded gradual declines during 2023 as a combination of economic factors took effect.  For all types of synthetic rubber average prices dropped from €2595.8 in 2022 to €2148.7 in 2023. 

Poland imported 265,947 tons of synthetic rubber in January to December 2023 against 288,439 tons in January to December 2022.  By category butadiene rubber was the largest, accounting for 55,043 tons against 57,699 tons in 2022.   Imports of synthetic rubber from Russia amounted to 50,547 tons in 2023 against 92,653 tons in 2022 and 133,341 tons in 2021. 

Polish Synthetic Rubber Imports

(unit-kilo tons)

Product

Jan-Dec 23

Jan-Dec 22

ESBR

21.225

13.371

Block SBR

40.325

39.289

S-SBR

23.615

15.447

Butadiene Rubber

55.043

57.699

Butyl Rubber

4.359

3.459

HBR

10.814

13.541

NBR

7.767

12.733

Isoprene Rubber

15.204

30.045

EPDM

43.500

44.931

Others

44.096

57.923

Total

265.947

288.439

Av € per ton

2,148.7

2,595.8

The largest grade of synthetic rubber imported from Russia to Poland in 2023 was block copolymers, amounting for 15,002 tons.

Russia supplied 12,149 tons of butadiene rubber to the Polish market in 2023 for €19.118 million.  Although much reduced than in previous years Russia is legally able to export most grades of synthetic rubber up until June 2024.  Sanctions were first imposed on Russia in July 2022 but were amended in February 2023 under pressure from European tyre manufacturers. 

Synthos from the Kralupy plant has been able to increase its butadiene rubber exports to Poland this year, amounting to 8,639 tons in 2023 for €15.235 million.  Saudi Arabia has been a new supplier of butadiene rubber to Poland since last year, replacing some Russian imports.  In 2023 imports from Saudi Arabia amounted to 8,931 tons for €12.979 million. 

Imports of halogenated butyl rubber from Russia amounted to 5,350 tons from the total of 10,814 tons in the period January to December 2023.  The US and UK have started supplying Poland this year to replace some of the Russian imports.   

2

Polish Exports of Synthetic Rubber

(unit-kilo tons)

Product

Jan-Dec 23

Jan-Dec 22

SBR

186.606

186.494

Butadiene Rubber

45.985

45.246

HBR

5.348

7.362

Others

35.010

46.199

Total

272.948

285.301

Av € per ton

1609.8

2026.9

Synthetic rubber exports from Poland amounted to 272,948 tons in 2023 against 285,301 tons in January to December 2022.   Exports of butadiene rubber from Poland amounted to 45,985 tons in January to December versus 45,246 tons in 2022.   Major destinations for Polish butadiene exports were led by Belgium which took 9,014 tons in 2023 for €13.346 million.  Exports of butadiene to Brazil amounted 6.883 tons for €9.836 million and the Czech Republic 4,993 tons for €8.028 million.

Poland exported 5,348 tons of halogenated butyl rubber in 2023 against 7,362 tons in 2022.  Halogenated butyl rubber is not produced in Poland and was previously imported from Russia.  Hungary was the largest destination for Polish exports of HBR in the period January to December 2023, accounting for 3,258 tons for €8.255 million.

Polish synthetic rubber production and domestic market Jan-Dec 2023

Synthos Production (unit-kilo tons)

 Product

Jan-Dec 23

Jan-Dec 22

 Polystyrene

72.7

68.3

 EPS

90.0

100.1

 Synthetic Rubber

207.6

258.7

 

Polish Tyre Production (unit-kilo tons)

 Category

Jan-Dec 23

Jan-Dec 22

Car Tyres

204.9

225.2

Bus & truck Tyres

124.4

165.8

Tractor

5.9

9.2

Agricultural tyres

11.7

15.9

Total

346.7

416.2

Synthetic rubber production at Oswiecim for Synthos amounted to 207,600 tons in January to December 2023 from 258,700 tons in 2022.  Production of synthetic rubber has been affected by demand side factors which saw a reduction of consumption in the tyre sector from 416,200 tons in 2022 to 346,700 tons.  Rubber sales from Synthos dropped by about 10% in 2023.  On a quarterly basis there has been a decline in sales for each quarter from the start of 2022 through to the end of 2023.  By illustration, Synthos sold 256,000 tons of synthetic rubber in the first quarter in 2022 which declined to 130,000 tons in the fourth quarter last year.

Synthos is the largest European manufacturer of styrene butadiene rubber (ESBR and SSBR), also offers neodymium polybutadiene rubber (NdBR), high styrene rubber (HSR) and nitrile butadiene rubbers (NBR).

Central European aromatics and derivatives

Polish Aromatic Exports (unit-kilo tons)

 Product

Jan-Dec 23

Jan-Dec 22

Benzene

119.319

119.908

PTA

177.601

308.023

Bisphenol A

4.111

7.356

TDI

4.455

2.979

Toluene

3.426

6.559

Polish benzene exports Jan-Dec 2023

Polish Aromatic Imports (unit-kilo tons)

Product

Jan-Dec 23

Jan-Dec 22

Adipic Acid

10.402

10.840

Bisphenol A

14.089

10.315

Caprolactam

11.483

10.262

Ethylbenzene

117.818

102.921

Paraxylene

0.000

34.150

Phenol

86.254

95.198

Phthalic Anhydride

33.340

30.806

PTA

5.957

1.864

Styrene

59.990

92.211

TDI

70.880

68.962

Toluene

22.983

21.461

Poland is largely a net importer of aromatic products but does export large volumes of benzene and PTA.  Polish exports of benzene totalled 119,319 tons in January to December 2023 against 119,908 tons in 2022.  Average prices for benzene dropped to €774.2 per ton from €1031.0 per ton last year.  Germany purchased 107,357 tons from Poland in 2023 and the Czech Republic 16,356 tons.  Benzene exports from Poland were slightly lower in the first part of 2023 due to problems for Petrochemia Blachownia in receiving coal based raw materials from Ukraine.  Petrochemia Blachownia is part of the Czech Agrofert group.

Polish-Czech aromatic imports Jan-Dec 2023

Phenol imports into Poland amounted to 59,569 tons in January to December 2023 which was down from 79,440 tons in 2022.  In January to December last year Germany was the dominant supplier of phenol to Poland, shipping 32,231 tons for €30.553 million.   Russia previously provided phenol shipments to Poland, but the last delivery was made in early 2022. 

Polish Phenol Supply/Demand Balance

(unit-kilo tons)

 

Jan-Dec 23

Jan-Dec 22

Production

38.940

42.801

Exports

0.917

0.604

Imports

86.157

95.198

Market Balance

124.180

137.395

The market balance for phenol consumption in 2023 showed some decline, dropping from 137,395 tons in 2022 to 124,180 tons.  Phenol production at Plock fell from 42,801 tons to 38,940 tons.  The project to expand phenol capacity to 70,000 tpa appears to have been placed on hold. 

Czech Aromatic Exports (unit-kilo tons)

Product

Jan-Dec 23

Jan-Dec 22

Benzene

16.446

30.256

Toluene

11.093

5.385

Ethylbenzene

123.791

109.889

Styrene

14.436

10.645

Czech Aromatic Imports (unit-kilo tons)

Product

Jan-Dec 23

Jan-Dec 22

Benzene

25.656

72.591

Toluene

6.446

6.667

Styrene

29.375

14.093

Bisphenol A

26.864

29.069

Phthalic anhydride imports into Poland increased from 30,806 tons in January to December 2022 to 33,340 tons in the same period in 2023.  Imports from South Korea amounted to 16,741 tons in 2023 for €18.215 million, followed by Austria from the Schwechat plant with shipments of 4,433 tons for €6.704 million.  The Czech Republic supplied 3,433 tons for €4.943 million.  Phthalic anhydride is supplied by the Czech Republic from the Deza plant at Valasske Mezirici.

In other product areas, styrene imports amounted to 59,990 tons in the period January to December 2023 versus 92,211 tons in 2022 whilst ethylbenzene imports rose from 102,921 tons to 117,818 tons.  Nearly all of the ethylbenzene imports come from the Czech Republic.  All the ethylbenzene was shipped from Kralupy to Oswiecim, all within the structures of the Synthos Group. 

Regarding Czech trade in aromatic monomers and derivatives, styrene exports increased from Kralupy in 2023, rising to 14,436 tons from 10,645 tons in 2022.  Czech benzene imports dropped to 25,656 tons in 2023 against 72,591 tons in 2022, whilst toluene imports dropped to 6,446 tons and styrene rose to 29,375 tons up from 14,093 tons.  Imports of bisphenol A dropped from 29,069 tons to 26,864 tons.  There are two producers of benzene in the Czech Republic including Unipetrol at Litvinov and Deza at Valasske Mezirici.  Deza is owned by Agrofert and intends to increase the production capacity of benzene to 160,000 tpa in addition to toluene to 25,000 tpa. 

Bisphenol A imports into Central Europe

South Korean Exports of Bisphenol A

Main European customers (unit-kilo tons)

Country

2023

2022

2021

Czech Republic

13.824

11.072

10.544

Poland

11.445

6.909

6.135

Germany

52.157

15.514

8.303

 

Bisphenol A imports into the Czech Republic totalled 26,864 tons in 2023 against 29,069 tons in 2022.  Poland increased imports from 10,900 tons to 12,350 tons.  The largest user of bisphenol A in the Czech Republic is Spolchemie at Ust nad Labem, where epoxy resins are produced. 

The main source of imports is South Korea which supplied 13,824 tons to the Czech Republic in 2023 which was up from 11,072 tons in 2022.   Poland also increased shipments from South Korea last year rising from 6,909 tons to 11,445 tons from the total imports of 14,089 tons in 2023.  The largest European recipient of Korean BPA was Germany, rising to 52,157 tons against 15,514 tons in 2022.

Czech Epoxy Resins (unit-kilo tons)

Country

Jan-Dec 23

Jan-Dec 22

Austria

2.663

2.878

Germany

20.845

23.464

Spain

3.545

4.127

France

3.435

4.028

United Kingdom

1.476

1.776

Italy

4.100

4.476

Poland

1.661

2.508

Sweden

1.593

1.070

Turkey

2.186

1.819

Others

4.912

7.706

Total

46.416

53.853

Av Price per ton

3164.802

4567.2

 

Spolchemie’s capacity for epoxy resin production amounts to 100,000 tpa making it one of the largest producers in Europe.  Czech exports of epoxy resins amounted to 46,416 tons in 2023 against 53,843 tons in 2022.  Whilst volumes were similar, prices fell from €4,567.2 per ton to €3,164.8 per ton.  This price erosion took place after the decline in raw material prices combined with downward pressure from market conditions.  Germany remains the largest market for Czech epoxides, accounting for 20,845 tons in 2023 with the next largest being Italy which accounted for 4,100 tons.

Polish exports of epoxy resins amounted to 7,972 tons in 2023 at an average price of €2966.5 per ton against imports of 23,178 tons at an average price of €3045.0 per ton.  In Poland production takes place at Lerg (formerly Ciech Zywice) which is the sixth largest producer in Europe at 30,000 tpa.  Aside domestic production the most serious competitors in Poland include resin suppliers from Germany, the Czech Republic and Italy.

Hungarian aromatic trade Jan-Nov 2023

Hungarian Benzene Exports (unit-kilo tons)

Country

Jan-Nov 23

Jan-Nov 22

Belgium

7.416

5.348

Czech Republic

1.005

14.833

Germany

25.473

47.886

France

12.237

13.663

Italy

1.217

8.765

Netherlands

16.677

1.005

Poland

0.000

1.018

Total

64.024

92.516

Av € per ton

830.1

1008.4

 

Hungarian Toluene Imports Jan-Nov 2023

Country

Kilo tons

€ million

Belgium

5.526

7.142

Germany

19.255

22.257

Netherlands

5.822

7.463

Slovakia

7.108

7.090

Total

40.113

46.169

 

Hungarian benzene exports in the first eleven months in 2023 amounted to 64,024 tons for total costs of €53.146 million.  Exports are distributed largely to Germany, Belgium and the Czech Republic.  Exports dropped from 92,516 tons in January to November 2022 with average prices dropping from €1008.4 per ton to €830.1 per ton.  MOL produces benzene at the Százhalombatta refinery in Hungary, and the Bratislava refinery in Slovakia. Delivery is possible via road tank cars and rail tank cars.  MOL has a combined capacity of aromatics production at its two refineries of 400,000 tpa.

The production of toluene at Szazhalombatta is insufficient to cover Hungarian demand and thus imports are required.  Toluene imports into Hungary amounted to 40,113 tons in the first eleven months for €46.169 million in value.  Toluene imports last year were lower in correlation with lower TDI production.  Germany was the largest supplier of toluene providing 19,255 tons to the Hungarian market followed by Slovakia with 7,108 tons. 

Central European caprolactam market Jan-Dec 2023

Czech Caprolactam Exports

(unit-kilo tons)

Country

Jan-Dec 23

Jan-Dec 22

Belgium

2.075

11.041

Germany

1.240

13.840

Italy

12.614

27.225

Slovenia

3.727

6.549

Switzerland

2.027

4.657

Others

0.510

0.947

Total

22.192

36.369

Av € per ton

1519.1

2600.1

 

The Czech Republic exported 22,192 tons of caprolactam in 2023 down from 36,369 tons in 2022.  Average prices dropped from €2600.1 per ton to €1519.6 in 2023.  All of the exports were shipped to European countries.  Italy was the largest destination for Spolana’s exports, reducing shipments from 27,225 tons in 2022 to 36,369 tons in 2023.

Poland reduced production of caprolactam to 91,000 tons in 2023 against 133,000 tons in January to December 2022.  Since the second half of 2022 caprolactam production by Grupa Azoty at its two plants at Tarnow and Pulawy has been affected higher energy costs, combined with continuous weak demand for polyamide.  Caprolactam imports into Poland amounted to 11,483 tons in 2023, nearly all of which was supplied from Germany.  Poland became a net importer of caprolactam after its expansion of polyamide capacity at Tarnow.

Consumption of caprolactam in Poland dropped to 102,483 tons in 2023 against 143,517 tons in 2022.  The fourth quarter in 2023 did show some minor improvement over the second and third quarters but as illustrated production and consumption are way down compared to the first quarter in 2022.

Polish PTA exports Jan-Dec 2023

Polish PTA Exports (unit-kilo tons)

Country

Jan-Dec 23

Jan-Dec 22

Belarus

1.322

4.511

Belgium

0.240

14.351

France

8.997

0.000

Germany

192.047

315.885

Lithuania

3.062

37.291

Switzerland

4.791

7.684

Turkey

11.971

5.984

Others

16.355

7.208

Total

238.786

392.913

Av Price €

753.1

992.9

Polish PTA Production and Trade

 

Jan-Dec 23

Jan-Dec 22

Production (kilo tons)

410.0

572.0

Total Sales (kilo tons)

413.0

573.0

Total Revenues (€ million)

336.6

573.8

Exports (Kilo tons)

238.8

395.7

Export Revenues (€ million)

196.4

392.9

PKN Orlen operates a modern PX/PTA complex with a capacity of around 690,000 tpa of PTA.  PKN Orlen is the only producer in Europe to have production units fully integrated with paraxylene production.

The European nominal PTA production capacities total 3.985 million tpa.  This includes Indorama with a nominal production capacity of 1.750 million tpa and assets located in Portugal, Spain and the Netherlands.  Ineos Aromatics is Europe’s second largest PTA manufacturer, with a production capacity of 1.400 million tpa, located in Belgium.

In 2023 the Orlen Group undertook extended downtime at the PTA unit at Wloclawek, partly due technical needs and partly due to weak demand.  Revenues from PTA sales for Orlen, both for export or domestic, amounted to €336.6 million which was considerably lower of the €573.8 million in 2022.  By volume, sales dropped from 573,000 tons in January to December 2022 to 413,000 tons in January to December 2023.  Production at Wloclawek totalled 410,000 tons in 2023 against 572,000 tons.

The significant drop in Orlen’s production meant that PTA exports from Poland amounted to only 238,786 tons in January to December 2023 against 392,913 tons in January to December 2022.  Average prices fell from €992.9 per ton to €753.1 per ton.  Lower production impacted on exports to the traditional main destination Germany where deliveries fell from 315,885 tons in January to December 2022 to 192,047 tons.  

Turkey was the second largest destination for PTA export shipments, taking 11,971 tons versus 5,984 tons in 2022.  PTA producers anticipate that supply will remain limited into 2024, the prices of the raw material will be under pressure due to rising oil prices and downstream processors’ efforts to contain price hikes.

 

Hungarian TDI-MDI exports Jan-Nov 2023

Hungarian TDI Exports

(unit-kilo tons)

Country

Jan-Nov 23

Jan-Nov 22

Austria

2.749

2.452

Belgium

28.281

19.774

Germany

9.093

12.331

Italy

25.458

30.929

Poland

25.627

28.620

Portugal

10.158

10.917

Romania

13.414

13.235

Spain

9.530

8.893

Turkey

29.568

30.523

Others

67.869

57.920

Total

221.746

215.594

Av € per ton

2519.2

2862.8

 

Hungarian TDI exports rose in the first eleven months last year to 221,746 tons against 215,694 tons in January to November 2022.  Average prices dropped from €2862.8 per ton to €2519.2 in 2023.  Although prices overall were higher in the first half last year the trend has been falling gradually. 

Volume sales of TDI tended to increase in the latter part of 2023 after a difficult first half of the year.   Exports of TDI to Belgium rose from 19,774 tons in the first eleven months in 2022 to 28,281 tons in January to November 2023, whilst volumes to Italy fell from 30,929 tons to 25,458 tons. 

Hungarian MDI Exports

(unit-kilo tons)

Country

Jan-Nov 23

Jan-Nov 22

Czech Republic

6.632

6.100

Germany

19.091

21.115

Italy

9.507

5.094

France

7.904

8.953

UK

5.831

6.662

Poland

29.556

30.438

Romania

13.519

19.260

Turkey

11.115

11.132

US

0.000

23.562

Others

49.737

44.063

Total

152.892

176.380

Av price

1979.6

2572.8

 Elsewhere in West Europe exports to Portugal dropped from 10,917 tons to 10,158 tons, whilst shipments to Spain increased from 8,893 tons to 9,530 tons.  In Central Europe shipments to Poland fell from 28,620 tons to 25,627 tons and rose to Romania from 13,235 tons to 13,414 tons.

MDI exports from Hungary dropped in the first eleven months in 2022 from 176,380 tons to 152,892 tons in the same period in 2023. The most significant drop in sales was the US where no shipments were made in the first eleven months against 23,562 tons in January to November 2022.  MDI export prices underwent a different cycle to TDI, dropping from €2572.8 per ton in January to November 2022 to €1979.6 per ton this year.

Czech MDI imports (unit-kilo tons)

Country

Jan-Dec 23

Jan-Dec 22

China

4.104

2.968

Belgium

9.453

11.826

Germany

5.956

7.822

Hungary

10.233

8.265

Netherlands

6.555

3.610

Others

2.031

1.128

Total

38.333

35.189

Av Price € per ton

2370.1

2486.4

Poland was the largest destination for Hungarian MDI exports, shipping 29,556 tons in the first eleven months in 2023 versus 30,438 tons in the same period in 2022.  Romania is the second largest market in Central and South East Europe, taking 13,519 tons in the first eleven months this year which was down from 19,260 tons. 

Central European isocyanate trade Jan-Dec 2023

MDI imports into the Czech Republic totalled 38,333 tons in January to December 2023 against 35,189 tons in 2022.  Average prices dropped from €2486.4 per ton to €2370.1 per ton.    The leading supplier was Hungary which shipped 10,233 tons against 8,265 tons.  TDI imports into the Czech Republic amounted to 7,173 tons in January to December 2023 versus 7,428 tons in January to December 2022.   

Polish MDI Imports (unit-kilo tons)

Country

Jan-Dec 23

Jan-Dec 22

Germany

41.880

35.888

Netherlands

24.393

22.451

Hungary

36.106

34.957

Belgium

27.460

30.222

South Korea

6.461

2.761

Others

10.929

11.845

Total

147.230

138.124

Av € per ton

2023.7

2796.4

MDI imports into Poland totalled 147,230 tons in January to December 2023 against 138,124 tons in January to December 2023.  Average prices dropped from €2796.4 per ton to €2023.7 in January to December 2023.  Germany increased shipments to 41,880 tons against 35,888 tons in January to December 2022, whilst imports from Hungary amounted to 36,106 tons against 34,957 tons.

TDI imports into Poland amounted to 70,880 tons in January to December 2023 against 74,137 tons in January to December 2022.  Prices last year averaged €2524.5 per ton against

Polish TDI Imports (unit-kilo tons)

Country

Jan-Dec 23

Jan-Dec 22

Belgium

2.266

1.766

Germany

17.219

18.953

Hungary

30.734

37.084

Netherlands

2.266

5.334

Saudi Arabia

2.318

2.718

South Korea

8.439

4.798

Others

1.959

3.484

Total

70.880

74.137

Av € per ton

2524.5

2720.4

€2720.4 per ton in 2022.  The cost of toluene was one of the factors behind the rise in TDI prices in the first half of the year but then slowed down later in the year allowing TDI prices to move downwards.  Besides imports, Poland exported 4,454 tons of TDI in 2023, of which 716 tons was shipped to Russia.

Czech polyol imports Jan-Dec 2023

Czech Polyol Imports (unit-kilo tons)

Country

Jan-Dec 23

Jan-Dec 22

Belgium

13.706

11.099

Germany

8.719

8.333

France

6.968

5.674

Netherlands

4.135

4.273

Romania

2.452

2.313

Slovakia

4.652

4.517

Others

4.989

5.687

Total

46.229

41.896

Av € per ton

2419.9

2812.5

Czech polyol imports increased in 2023 to 46,229 tons against 41,896 tons in the same period in 2022, with average prices dropping from €2812.5 per ton last year to €2419.8 in 2023.  The leading supplier to the Czech market was Belgium which shipped 13,706 tons in the period January to December 2023 against 11,099 tons in 2022, followed by Germany which exported 8,719 tons which was up from 8,333 tons.  Hungary imported 28,049 tons of polyols in the first eleven months this year against 21,617 tons in the same period in 2022.  The largest source of imports came from Belgium in the first eleven months, amounting to 12,388 tons against 1,345 tons in the same period in 2022.

Polish polyol trade Jan-Dec 2023

Polish Polyol Imports (unit-kilo tons)

Country

Jan-Dec 23

Jan-Dec 22

Belgium

19.202

22.806

China

6.435

3.459

France

4.701

0.000

Germany

31.992

24.462

Netherlands

31.053

12.515

Romania

15.978

32.732

Saudi Arabia

3.416

21.168

South Korea

17.081

0.000

Others

15.434

20.453

Total

145.292

137.595

Price

2140.1

2593.3

Polish polyol imports amounted to 145,292 tons in 2023 against 137,595 tons in 2022.  The major sources of imports came from Belgium, Germany and the Netherlands.  Polyol import prices dropped from €2140.1 per ton to €2593.5 per ton.  The largest source of imports came from Germany 2023, amounting to 31,053 tons against 24,462 tons in 2022.

Exports of polyols from Poland in 2023 amounted to 55,717 tons against 59,177 tons in 2022.  Destinations for deliveries were focused mostly on Europe in 2023, led by Germany taking 5,791 tons followed by Italy taking 5,579 tons.  Due to lower prices this year export revenues dropped from €153.353 million to €123.215 million.

MOL polyol plant start-up

Polish Polyol Exports

 

Jan-Dec 23

Jan-Dec 22

Total volume (ktons)

55.717

59.177

Av € per ton

2212.2

2591.5

Hungarian Polyol Imports (unit-kilo tons)

Country

Jan-Nov 23

Jan-Nov 22

Belgium

12.833

2.598

China

9.310

10.618

Netherlands

4.475

6.039

Poland

1.588

2.955

Others

1.741

0.944

Total

35.418

30.806

MOL claims that it wants to start the new polyol plant at Tiszaujvaros in the first half of 2024; similar references have been made previously but have not been carried through due to market concerns.  There are suggestions that MOL has been waiting for European markets to revive before starting production.   Start-up would clearly have a negative impact on pricing which remains under pressure from weak market activity. 

MOL's original goal was to complete the polyol plant worth $1.3 billion with a production capacity of 200,000 tpa by the second half of 2021, but due to Covid the plans had to be modified.  By March 2021, the project was 79% complete and thus it took to the end of 2023 to raise that level to 98%. 

Hungarian polyol imports amounted to 35,418 tons in the first eleven months last year against 30,806 tons in the same period in 2022.  Belgium was the largest supplier last year, shipping 12,833 tons, followed by China with 9,310 tons.  Other polyol suppliers to Hungary included the Netherlands, Poland and Romania.

Hungarian maleic anhydride exports Jan-Nov 2023

Hungary exported 18,027 tons of maleic anhydride in the first eleven months last year against 19,016 tons in the same period in 2022, with average prices dropping from €2071.0 per ton to €1164.0 per ton.  Export shipments to Italy and Austria amounted to 2,692 tons and 2,012 tons in the first eleven months this year.  Exports to Poland from Hungary dropped from 4,657 tons in January to November 2022 to 2,647 tons.  Expansion of the maleic anhydride plant at Szazhalombatta represents one of MOL’s current investment priorities.   

Hungarian maleic anhydride exports

(unit-kilo tons)

Country

Jan-Nov 23

Jan-Nov 22

Austria

2.703

4.023

Germany

1.680

1.107

Italy

2.692

2.535

Poland

2.647

4.657

Slovenia

1.869

1.893

Others

6.436

4.802

Total

18.027

19.016

Av € per ton

1164.0

2071.0

 

Hungarian acrylonitrile imports Jan-Nov 2023

Hungarian imports of acrylonitrile

(unit-kilo tons)

Country

Jan-Nov 23

Jan-Nov 22

Germany

2.472

5.436

France

0.891

10.275

Netherlands

10.266

35.653

Russia

0.000

1.488

Others

3.374

1.960

Total

17.003

54.812

Av € per ton

2077.5

2303.8

Hungary imported 17,003 tons of acrylonitrile in the first eleven months in 2023 which was significantly lower that the 54,812 tons in the same period in 2022.  The Netherlands was the main source of imports in both years, shipping 10,266 tons in January to November 2023 versus 28,584 tons in the same period in 2022.  Acrylonitrile prices dropped on average from €2303.8 per ton in the first eleven months last year to €2077.5 per ton in 2023. 

Hungarian aniline imports Jan-Nov 2023

Hungarian aniline imports (unit-kilo tons)

Country

Jan-Nov 23

Jan-Nov 22

Belgium

24.545

14.898

China

11.067

0.120

Czech Republic

56.479

138.784

Others

2.031

7.345

Total

94.123

161.148

Av € per ton

1421.7

1842.0

Aniline imports into Hungary dropped from 161,148 tons in the first eleven months in 2022 to 94,123 tons in the same period in 2023.  Inward shipments from BorsodChem-MCHZ in the Czech Republic amounted to 56,479 tons against 138,784 tons in the same period in 2022.  Belgium supplied 24,545 tons in the first eleven months last year against 14,898 tons in the same period in 2022.  Cost prices of aniline imports dropped from €1842.0 per ton to €1421.7 in 2023.

Polish organic chemical trade Jan-Dec 2023

Polish Organic Chemical Trade

Exports

Jan-Dec 23

Jan-Dec 22

Vol (kilo tons)

1,457.1

2,159.8

Value (€ million)

1,169.4

1,648.8

Imports

Jan-Dec 23

Jan-Dec 22

Vol (kilo tons)

3,911.6

5,008.5

Value (€ million)

2,658.2

3,035.3

Polish Imports of Acetic Acid (unit-kilo tons)

Country

Jan-Dec 23

Jan-Dec 22

Austria

1.607

1.547

China

2.818

6.617

Germany

2.062

6.785

Norway

0.851

0.951

Saudi A

1.793

0.000

UK

9.820

14.906

US

17.414

12.113

Others

1.172

2.533

Total

37.537

45.451

Exports of organic chemicals from Poland fell from 2.160 million tons in January to December 2022 to 1.457 million tons in 2023, whilst imports dropped from 5.009 million tons to 3.912 million tons.    High energy prices played a key role in driving up values last year which are still impacting on production and trade. 

Methanol imports into Poland totalled 637,531 tons in January to December last year against 932,863 tons in 2022.  For other organic chemical imports Poland imported 37,537 tons of acetic acid in January to December against 45,451 tons in January to December 2022.  The US was the leading supplier, shipping 17,414 tons followed by the UK with 9,820 tons.  Imports from Germany dropped from 6,785 tons in 2022 to 2,062 tons whilst shipments from China dropped from 6,617 tons to 2,818 tons.  Average prices for acetic acid imports into Poland declined from 2022 when they were €1164.8 per ton to €768 per ton in 2023.

Ethyl acetate imports into Poland amounted to 20,765 tons in January to December 2023 against 15,839 tons in January to December 2022.  Belgium provided the largest share of imports.  Average prices for ethyl acetate dropped from €1556.6 per ton in 2022 to €1022.7 per ton.  VAM imports amounted to 16,817 tons versus 17,056 tons in 2022.  Average prices for VAM imports dropped from €2087.1 per ton to €1214.2 per ton. 

Polish Organic Chemical Imports

(unit-kilo tons)

Product

Jan-Dec 23

Jan-Dec 22

Acetic Acid

37.537

45.451

Butadiene

89.269

85.688

DINP/DOP

20.765

19.839

Ethyl Acetate

20.059

15.530

Isopropanol

11.359

12.587

Maleic Anhydride

10.145

12.264

Methanol

637.653

932.863

Propylene

114.703

120.138

VAM

16.817

17.056

Maleic anhydride imports into Poland amounted to 10,145 tons in 2023, down from 12,264 tons in the previous year.  Imports were sourced in 2023 from Germany (4,492 tons), Hungary (2,836 tons) and South Korea (1,853 tons).  Maleic anhydride was previously produced at Kedzierzyn-Kozle, using benzene as a feedstock. 

Isopropanol imports into Poland amounted to 11,359 tons in 2023 against 12,587 tons in 2022.  Aside Germany imports came last year from the Netherlands and South Africa.  Orlen was considering the construction of an isopropanol plant at Plock to meet domestic demand, but this investment depends on the completion of the delayed phenol project. 

Polish EO/PO Imports (unit-kilo tons)

Product

Jan-Dec 23

Jan-Dec 22

DEG

30.343

27.949

Ethylene Glycol

106.293

52.315

Ethylene Oxide

21.769

11.504

Propylene Glycol

19.431

18.688

Ethylene oxide imports into Poland totalled 21,769 tons in January to December 2023 versus 11,504 tons in January to December 2022.   Germany currently represents the main source of inward shipments. 

Polish Organic Chemical Exports

(unit-kilo tons)

Product

Jan-Dec 23

Jan-Dec 22

Acetone

12.676

14.240

Ethylene Glycol

20.423

17.010

Formaldehyde

24.362

23.276

Methanol

264.268

425,483

Monochloroacetic Acid

37.883

16.405

Nonylphenol

4.198

6.864

N-Butyl Acetate

10.155

16.318

Phthalic Anhydride

3.337

2.461

Propylene

2.849

26.383

Propylene Glycol

12.957

11.009

Ethylene glycol imports increased in 2023 to 106,293 tons versus 52,315 tons in 2022.  Belgium supplied the largest volume of glycols to the Polish market, shipping 91,405 in 2023.   DEG imports increased in 2023 to 30,343 tons against 27,949 tons, whilst propylene glycol amounted to 19,431 tons against 18,688 tons in 2022.  Poland also exports glycols, although in less volume than exports.  Ethylene glycol exports totalled 20,423 tons in 2023 and propylene glycol 12,957 tons. 

Regarding export activity in organic chemicals, Polish shipments of monochloroacetic acid (MCAA) rose sharply in 2023 to 37,883 tons against 16,405 tons in 2022.  MCAA production is undertaken by the PCC Group at Brzeg Dolny.  The destinations for Polish MCAA exports are spread throughout Europe including Germany, Italy, France and Spain.  Market prices for MCAA have been rising since the start of 2024 due to a rise in energy and feedstock costs.

Other organic chemical exports from Poland include acetone where shipments amounted to 12,676 tons in 2023 versus 14,240 tons in January to December 2022.   The main markets for Polish acetone exports included Italy, Germany, Romania and Lithuania.

Normal butyl acetate exports dropped from 16,318 tons to 10,155 tons in January to December 2023.  The largest destination for Polish butyl acetate exports is Germany, accounting for 4,252 tons in 2023 for a value of €5.998 million. 

Methanol represents the largest organic chemical export commodity for Poland despite the lack of domestic production.  Exports dropped in 2023 to 264,268 tons against 425,483 tons in 2022.  Although export volumes are expected to be lower in 2024, Polish methanol traders play an important role in distributing product in Central Europe.  The closure of the Ukrainian railways to Russian methanol shipments has meant that consumers particularly in South East Europe have been forced to seek out alternative sources with Poland in some cases acting as the transit hub. 

 

Central European methanol trade Jan-Dec 2023

Czech Methanol Imports (unit-kilo tons)

Country

Jan-Dec 23

Jan-Dec 22

Germany

5.867

7.210

Norway

1.299

0.788

Russia

6.237

27.641

Poland

57.175

41.514

Others

6.562

1.621

Total

77.139

78.773

Av € per ton

373.6

462.7

 

Czech imports of methanol amounted to 77,139 tons in 2023 against 78,773 tons in 2022.  Russia accounted for 6,237 tons against 27,641 tons in January to December 2022 whilst imports from Poland increased from 41,514 tons to 57,175 tons.  Prices per ton for methanol imports into the Czech Republic dropped from €462.7 in 2022 to €373.6 in January to December 2023. 

Polish Methanol Imports (unit-kilo tons)

Country

Jan-Dec 23

Jan-Dec 22

Azerbaijan

5.104

1.138

Belgium

91.463

0.044

Finland

0.000

50.816

Germany

74.864

100.931

Netherlands

39.322

0.650

Norway

102.928

30.160

Russia

188.185

731.655

US

22.382

0.000

Trinidad

43.348

0.000

Venezuela

66.759

0.000

Others

3.297

16.495

Total

637.653

933.837

Av € per ton

306.7

380.4

Methanol imports into Poland totalled 637,653 tons in January to December last year against 932,863 tons in 2022.  Average prices amounted to €306.7 per ton against €380.4 per ton last year.  Poland has been developing alternative sources to Russian methanol before the full embargo took full effect in June.   Apart from Venezuela and Belgium, other new sources arrived last year from the US and Trinidad.  

Norway supplied 102,928 tons of methanol to Poland in 2023 versus 30,160 tons in 2022, whilst imports into Poland from Russia dropped from 731,655 tons to 188,185 tons.   Trinidad supplied 43,348 tons in 2023 and Venezuela 66,759 tons of which 28,000 tons were shipped in December 2023. 

Poland Methanol Exports (unit-kilo tons)

Country

Jan-Dec 23

Jan-Dec 22

Austria

30.860

69.587

Czech

54.802

72.584

Germany

79.930

107.709

Romania

18.927

45.384

Slovakia

41.925

49.389

Ukraine

25.175

18.484

Hungary

12.401

48.343

Others

0.268

14.004

Total

264.289

425.483

Av € per ton

356.4

422.3

Exports of methanol from Poland amounted to 264,289 tons in January to December against 425,483 tons in January to December 2022.  Exports declined in 2023 due to lower imported volumes after the sanctions imposed on Russia took full effect after 18 June.  Although Poland does not produce methanol it does export part of the imported product it receives and makes a profitable return from its sales to European customers.  The price differential between imported methanol into Poland and exported from Poland amounted to an average of €75 per ton in 2023.  

The largest destination for Polish exports in 2023 was Germany which took 79,930 tons against 107,709 tons in 2022.  Ukraine imported 25,175 tons of methanol from Poland in 2023 against 18,484 tons in 2022.

Revenues from Polish exports of methanol dropped from €180.176 million to €96.269 million in January to December 2023, with average export prices declining from €422.3 per ton to €356.4 per ton.  

Methanol imports into Hungary in the first eleven months in 2023 dropped to 80,977 tons against 103,823 tons in the same period in 2022.  Imports from Russia dropped from 21,526 tons to zero and from Slovakia from 21,835 tons to 4,591 tons.  Imports from Poland declined due to the embargo on Russian methanol, but still amounted to 10,311 tons.  The largest suppliers to the Hungarian market last year include Germany which provided 30,223 tons and the Netherlands which supplied 23,457 tons. 

Hungarian methanol imports (unit-kilo tons)

Country

Jan-Nov 23

Jan-Nov 22

Austria

2.137

2.570

Germany

30.223

13.866

Netherlands

23.457

12.464

Poland

10.311

23.199

Russia

0.000

21.526

Slovenia

6.199

3.635

Slovakia

4.591

21.835

Others

4.058

4.728

Total

80.977

103.823

Av € per ton

420.4

532.2

Azerbaijan has replaced some of Russia’s previous market share in Europe.  The top five importers of methanol from Azerbaijan include Romania, Italy, the Netherlands, Spain and Lithuania.   Exports to the EU from Azerbaijan’s SOCAR plant amounted to 260,700 tons in 2023 which was 0.4% down from 2022.   

Methanol Exports from Azerbaijan to EU

(unit-kilo tons)

Country

Jan-Dec 23

Jan-Dec 22

Italy

75.7

47.3

Netherlands

71.3

105.8

Lithuania

9.9

6.5

Spain

16.4

6.1

Romania

82.3

60.1

Others

5.1

34.0

Total

260.7

259.7

Romania imported 82,300 tons of methanol from Azerbaijan in 2023 against 60,100 tons in 2022, whilst the Netherlands reduced imported from 105,800 tons in 2022 to 71,300 tons.    

 

Grupa Azoty melamine restart

Grupa Azoty resumed the Melamine 111 unit at Pulawy at the end of January. The maximum production capacity of the Melamine III unit, 90 tons per day, represents approximately one third of the rated capacity of all melamine units at the subsidiary. 

Grupa Azoty energy costs  

Production of fertilisers, plastics and chemicals all recorded lower volumes in 2023 against 2022.  Grupa Azoty’s energy costs have been the main factor behind the group’s losses and reduced production volumes.  Losses had been restricted through lower production last year, but this represents only a short-term solution.  Raw material costs were less of a problem than in 2022 and actually dropped in numerous sectors but energy costs recorded an almost twofold increase. 

Grupa Azoty Production (unit-kilo tons)

 Product

Jan-Dec 23

Jan-Dec 22

Nitrogen Fertilisers

2580

3006

Compound Fertilisers

616

834

Speciality Fertilisers

247

265

Pigments

19

26

Urea

870

1194

Oxo alcohols

90

158

Caprolactam

91

133

Polyamide

93

164

Grupa Azoty financial issues from Polimery Project

In addition to energy costs from 2023 the complicated issue of unexpected higher costs for the Polimery Police project may mean that Grupa Azoty has to write off a loss of zl 300 million due to the impairment of the assets of GA Polyolefins.  The reason for the impairment is the delays incurred by the contractor Hyundai combined with weaker shorter term and medium-term prospects of the polypropylene market. 

Grupa Azoty Financial Challenges

  • Extra costs from Polimery Project create liquidity problems
  • This follows 18 months of difficult market conditions
  • Fertiliser, chemical and plastics sectors have all been affected
  • Group’s new management currently looking to stabilise the business

After submitting a request for revised project costs in November last year Hyundai Engineering submitted another proposal in February to postpone the completion date of the project by an additional 95 days. A proposal was also made to increase the remuneration for the EPC contract by €39.8 million.  Grupa Azoty Polyolefins is still analysing the request from November

As of 31 January 2024, the material progress of the Polimery Police project was 99.86%.  The last phase of the project is the most time-consuming.  After passing the integrity test for 72 hours and achieving all guaranteed parameters, the general contractor will proceed with the complete handover of the unit to Grupa Azoty Polyolefins, i.e. the completion of the Polimery Police project. Until then, Hyundai Engineering will be responsible for the implementation of the project and all existing infrastructure.

 

Russian base chemical production Jan-Dec 2023

Russian Chemical Production

(unit-kilo tons)

Product

Jan-Dec 23

Jan-Dec 22

Ethylene

4425.8

4373.8

Propylene

2582.8

2458.9

Benzene

1311.7

1301.0

Toluene

370.3

330.7

Xylenes

428.9

425.7

Orthoxylene

129.0

110.7

Paraxylene

185.7

198.3

Styrene

687.9

714.9

Ethylbenzene

769.8

794.4

Methanol

3890.5

4505.5

Isopropanol

68.4

51.2

Butanols

146.5

161.7

Phenol

252.7

232.9

Acetic Acid

195.3

205.7

Phthalic Anhydride

90.3

61.9

Chemical production in Russia showed marginal gains in 2023 over 2022, with the exception of several products.  Of the larger scale commodities methanol experienced the biggest fall last year dropping from 4.506 million tons in 2022 to 3.891 million tons.  Overall, the industry held up better than Russian producers had expected at the start of the year.  On the surface at least most plants are running relatively normally, although sanctions are impacting on investment.

Prices for chemicals and chemical products dropped by 10.9% against 2022, mirroring chemical prices in Europe and Asia.  During 2023, the cost of finished rubber and plastic products either slightly decreased or remained at the same level for a fairly long period.  

Based on the cross-section of products listed in the table, which covers a broad spectrum of the chemical industry, by quarter production has not changed significantly since the Russian invasion stared in February 2022 followed by sanctions.  The worst period in the period 2021-2023 was recorded in the third quarter last year when methanol production dropped, and this was coupled with downtime at several ethylene plants. 

The main challenges currently facing chemical producers in Russia consist of logistics, infrastructure and freight costs.  One of the main causes of lower profits recorded in the first three quarters in 2023 for many producers included higher transport costs for shipments to China.  Longer term acquiring technology represents a key question for many companies who are unable to replace Western licensors.

 

Russian polymer production Jan-Dec 2023

Russian Polymer Production

(unit-kilo tons)

Product

Jan-Dec 23

Jan-Dec 22

Polyethylene

3,496.0

3,483.0

Polystyrene

572.1

579.0

PVC

976.7

970.0

Polypropylene

2,055.2

1,994.0

Polyamide

132.4

163.0

Synthetic Rubber

1,410.9

1,511.0

Synthetic Fibres

170.1

186.9

The production of plastics in Russia totalled 10.696 million tons in 2023 against 10.248 million tons in 2022.   Russian production of polyethylene rose from 3.483 million tons to 3.496 million tons in 2023.  Polypropylene production increased from 1.994 million tons to 2.055 million tons in 2023. 

Polystyrene production in Russia amounted to 571,100 tons in January to December against 579,000 tons in the same period in 2022.  PVC production increased from 970,000 tons in 2022 to 976,700 tons in 2023. 

The production of polyamide in Russia fell from 163,000 tons in 2022 to 132,400 tons.  Russian production of synthetic rubbers amounted to 1.411 million tons in 2023 compared to 1.511 million tons in 2022.

Russian ethylene production Jan-Dec 2023

Russian Ethylene Production (unit-kilo tons)

Producer

Jan-Dec 23

Jan-Dec 22

Angarsk Polymer Plant

152.383

210.483

Kazanorgsintez

588.789

623.014

Stavrolen

313.544

324.855

Nizhnekamskneftekhim

638.708

656.435

Novokuibyshevsk

33.042

41.197

Gazprom N Salavat

292.651

328.158

SIBUR-Kstovo

391.507

356.355

SIBUR-Khimprom

51.816

56.064

Tomskneftekhim

283.883

268.364

Ufaorgsintez

106.336

96.763

ZapSibNeftekhim

1579.113

1408.653

Total

4431.772

4370.341

Russian ethylene production totalled 4.432 million tons in 2023 against 4.370 million tons in 2022.  Regarding individual producers ZapSibNeftekhim at Tobolsk produced 1.579 million tons in January to December 2023, up from 1.409 million tons from January to December 2022.  Nizhnekamskneftekhim produced 638,708 tons of ethylene in 2023 against 656,435 tons, whilst Kazanorgsintez dropped from 623,014 tons to 588,789 tons.  Kazanorgsintez reduced production due to extended downtime in 2023. 

 

Other important ethylene producers included SIBUR-Kstovo in the Nizhniy Novgorod region which produced 391,507 tons in 2023 versus 356,355 tons in 2022.  SIBUR-Kstovo does not consume ethylene internally but sells to RusVinyl for PVC production and SIBUR-Neftekhim for ethylene oxide and ethylene glycol production.

In Bashkortostan Gazprom neftekhim Salavat produced 292,651 tons against 328,158 tons, whilst Ufaorgsintez increased production from 96,763 tons to 106,336 tons.  IN southern Russia Stavrolen at Budyennovsk reduced ethylene production from 324,855 tons in 2022 to 313,544 tons in 2023. 

Russian propylene production Jan-Dec 2023

Russian Propylene Production (unit-kilo tons)

Producer

Jan-Dec 23

Jan-Dec 22

Angarsk Polymer Plant

78.208

113.882

Kazanorgsintez

43.028

50.518

Lukoil-NNOS

241.144

273.393

Stavrolen

120.729

144.064

Nizhnekamskneftekhim

315.223

323.401

Novokuibyshevsk

30.652

30.636

Omsk Kaucuk

64.941

53.392

Polyom

166.005

180.513

Gazprom neftekhim Salavat

112.398

147.092

SIBUR Kstovo

165.330

154.220

SIBUR-Khimprom

73.946

82.015

Tomskneftekhim

154.173

140.077

Ufaorgsintez

172.700

147.765

ZapSibNeftekhim

1057.455

925.652

Total

2795.931

2766.618

Russian Propylene Domestic Sales (unit-kilo tons)

Producer

Jan-Dec 23

Jan-Dec 22

Angarsk Polymer Plant

30.823

25.002

Omsk Kaucuk

0.213

0.194

SIBUR-Kstovo

163.044

134.561

Akrilat

6.644

13.216

LUKoil-NNOS

218.221

191.922

Tomskneftekhim

1.947

1.465

Gazprom neftekhim Salavat

0.252

3.963

Nizhnekamskneftekhim

0.805

0.000

SIBUR-Khimprom

0.366

9.245

Stavrolen

3.302

30.532

Kazanorgsintez

1.151

3.301

Others

5.656

2.595

Total

432.424

415.996

Russian propylene production amounted to 2.796 million tons in 2023 against 2.767 million tons in 2022.  ZapSibNeftekhim at Tobolsk raised production from 925,652 tons in 2022 to 1.057 million tons.  In Tatarstan Nizhnekamskneftekhim produced 315,223 tons of propylene against 323,401 tons in 2022 whilst Kazanorgsintez reduced production to 43,028 tons from 50,518 tons.  

Russian propylene domestic sales and exports Jan-Dec 2023

Russian sales of propylene on the domestic merchant market amounted 432,424 tons in 2023 against 415,996 tons in 2022.  The largest propylene supplier to the domestic market was Lukoil-NNOS, shipping 218,221 tons against 191,922 tons in January to December 2022.  SIBUR Kstovo increased domestic sales in 2022 to 163,044 tons versus 134,561 tons in 2022.   

ZapSibNeftekhim purchased 72,823 tons of propylene in 2023 on the merchant market against 99,203 tons in 2022.  Russia’s largest merchant consumer Saratovorgsintez increased purchases of merchant propylene from 171,349 tons in 2022 to 181,247 tons   SIBUR-Khimprom at Perm increased purchases from 39,855 tons to 42,558 tons whilst Omsk Kaucuk increased purchases from 10,681 tons 33,637 tons.  The increase in propylene purchases by Omsk Kaucuk was required to provide feedstock for the production of isopropanol.  The Plant of Synthetic Alcohol at Orsk reduced purchases to 7,882 tons in 2022, all used in the production of isopropanol.

Russian Major Propylene Domestic Buyers (unit-kilo tons)

Consumer

Jan-Dec 23

Jan-Dec 22

Saratovorgsintez

181.247

171.349

Volzhskiy Orgsintez

9.824

11.929

Akrilat

 

24.346

20.402

SIBUR-Khimprom

42.558

39.855

Omsk-Kaucuk

33.637

10.681

SIBUR Tobolsk

72.823

99.203

       

Propylene exports from Russia amounted to 55,934 tons in 2023 against 115,392 tons in 2022 and 156,400 tons in 2021.  Lukoil-NNOS reduced export shipments from 65,861 tons to 26,345 tons whilst SIBUR-Kstovo shipped only 483 tons in 2023 versus 10,552 tons in 2022 and 17,900 tons in January-December 2021.  Exports to Europe dropped in the second half of 2022, and by the end of the year China was almost the only destination for Russian shipments.

Kazanorgsintez Production Facilities

(unit-kilo tons per annum)

Product

Capacity

Ethylene

654

Ethylene consumption (LDPE, LLDPE and HDPE)

765

Ethylene deficit

111

Russian Propylene Exports (unit-kilo tons)

Consumer

Jan-Dec 23

Jan-Dec 22

Lukoil-NNOS

26.345

65.861

SIBUR-Kstovo

0.483

10.552

Omsk Kaucuk

0.000

17.260

Angarsk Polymer Plant

29.106

21.719

Total

55.934

115.392

Nizhnekamskneftekhim EP-600 cracker commissioning

Nizhnekamskneftekhim is aiming to start the commissioning its new EP-600 cracker in the first half of 2024, with a start-up of production by 2025.  Tasks remain to be undertaken include the commissioning of compressors, pyrolysis furnaces and a steam turbine.   The project configuration for the EP-600 cracker has altered since Nizhnekamskneftekhim was taken over by SIBUR from TAIF.  Previously Nizhnekamskneftekhim wanted to make polypropylene from propylene at the PP-400 unit, but this part of the project appears to have been scrapped by SIBUR.  One objective of the new cracker might be to supply more ethylene to Kazanorgsintez which requires further feedstock beyond its own production. 

Kazanorgsintez-ethylene deficit

2

Kazanorgsintez Feedstock Configuration

(unit-kilo tons per annum)

Product

Capacity

Maximum ethane consumption

817.5

Ethane capacity Orenburg

420

Ethane capacity Minnibayevo

180

Ethane provided by Gazprom and Tatneft

540

Ethane deficit

277.5

Propane-butane replacement

444

The current capacity of the pyrolysis furnaces for the production of ethylene for Kazanorgsintez is 654,000 tpa.  The polyethylene capacities of the HDPE and LDPE plants exceed the capabilities of the furnaces and can already produce 765,000 tpa. The difference of 111,000 tons of ethylene has always been covered by pipeline deliveries from NKNH and the Bashkir companies Ufaorgsintez and Gazprom neftekhim Salavat.   In 2025 Kazanorgsintez aims to complete the modernisation of the reactor B of the HDPE plant, increasing capacity from 70,000 tpa to 220,000 tpa. 

Overall, the capacity for HDPE will increase from 540,000 tpa to 690,000 tpa, and the total polyethylene capacity will jump from the current 765,000 tpa to 1 million tpa.  The extra ethylene could be supplied from the new EP-600 cracker at Nizhnekamskneftekhim which could be on stream by 2025.

Amur Gas Chemical Complex-financing

Following the withdrawal of Western banks from Russia, and the refusal of Chinese banks to lend money to Russia for the Amur Gas Chemical Project SIBUR as the majority shareholder has been forced to secure long-term project financing from Russian state funds.  Chinese banks do not want to finance the project due to fears over secondary sanctions.

Russian plastics production Jan-Dec 2023

Russian bulk plastics production amounted to 10.696 million tons in January to December in 2023 against 10.248 million tons in 2022 and 11.085 million tons in 2021. 

Polyethylene has been the leading product, whilst polyamide production has been affected by lower tyre consumption and also exports.  PVC production has been affected lower construction in the domestic market but saw a recovery in the latter part of 2023. 

Polyethylene production amounted to 3.536 million tons in 2023 up from 3.488 million tons in 2022.  Last year the polyethylene market recovered in 2023 after recording a decline in sales of 8.2% in 2022 over 2021.  Deliveries of Russian-made polyethylene to the domestic market exceeded export sales for the first time.  The shipment of polyethylene in 2023 amounted to 3.382 million tons, whilst at the same time only 1.106 million tons were exported.   The share of export supplies of Russian-made polyethylene has declined over the past three years from 58.1% in 2021, 51.8% in 2022, and 32.6% in 2023.

Russian polyethylene trade Jan-Dec 2023

Russian polyethylene exports to China dropped from 474,254 tons in January to December in 2022 to 215,033 tons in 2023, with values dropping from $388.0 million to $270.2 million.   Export grades from Russia to China comprise mostly HDPE and LDPE.  Export shipments peaked in August and September 2022 when a combined total of 165,800 tons were delivered to China.  By contrast, exports dropped to 31,000 tons in the same two months in 2023.

Inward shipments of polyethylene from China into Russia increased by value in 2023 to 103,360 tons versus 60,368 tons in 2022 and 24,438 tons in 2021.   The most expensive grades of polyethylene included ethylene-vinyl acetate and ethylene-hexene copolymers.  Average prices fell in 2023 to $1177.1 from $1675.9 in 2022 and $1542.4 in 2021.

In terms of trade balance Russia is still a net exporter of polyethylene to China both in volume and value, but the gap is narrowing.  Imports from China amounted to $175.3 million in 2023 versus $86.9 million in 2022, reducing the positive trade balance from $301.1 million to $94.4 million.  Overall, since the start of the war polyethylene trade has been adversely affected by sanctions and isolation from European markets.  In 2022, total polyethylene exports from Russia decreased by 17.6%, following the sanctions on the import of ethylene polymers from Russia to the EU countries.

Hexene plant installation at Nizhnekamskneftekhim

Russia currently relies on imports of ethylene hexene copolymers, but this position could change after the completion of the new hexene plant under construction at Nizhnekamskneftekhim.  The construction of the hexene unit is being carried out using SIBUR's own technology with 90% of the equipment produced in Russia.

The hexene-1 product produced will be used at SIBUR's production sites in the future as a comonomer to produce premium quality polyethylene.  The capacity of the new hexene unit is 50,000 tpa.  The overall progress of the project at the end of January was rated at 51.1%.

Russian polypropylene production Jan-Dec 2023

Russian polypropylene production totalled 2.175 million tons in 2023 versus 2.025 million tons in 2022.  The forecast for 2023 had been established at 2.167 million tons.  By quarter production of polypropylene in Russia performed relatively well in 2023, producing 544,000 tons in the fourth quarter against 513,200 tons in the same quarter in 2022.  The second and third quarters in 2022 saw production drop to 467,700 tons and 476,000 tons respectively following the initial impact of war and sanctions on Russian producers.  By producer ZapSibNeftekhim accounted for 52.1% of polypropylene production in 2023, whilst Nizhnekamskneftekhim took 17.9%.  

Russian-Chinese polypropylene trade Jan-Dec 2023

China increased export sales of polypropylene to Russia to 57,099 tons in 2023 against 31,404 tons in the same period in 2022.  Import costs for Russia increased from $82.279 million to $114.674 million.  Average prices amounted to $1898.5 per ton against $2045.6 in the corresponding period in 2022 and $1675.7 in 2021.  

Exports of polypropylene from Russia to China amounted to 157,109 tons in 2023 against 70,054 tons in 2022.  Average prices fell from $1158.4 per ton to $813.8 per ton.  Despite the lower prices in 2023 the more than doubling of volumes meant that revenues for Russian exports increased from $82.279 million to $114.674 million. 

In 2022, polypropylene exports decreased by 12.4% under the influence of the imposed ban on the import of Russian polypropylene to the EU region. In 2022, supplies to Poland and Ukraine, as well as to Vietnam, decreased by the largest amount.  At the same time an increase in supplies to Turkey, China and Uzbekistan helped to avoid a more significant drop in exports.

Russian PTA imports Jan-Dec 23

Russian PTA imports from China in 2023 amounted to 248,117 tons versus 251,817 tons in 2022 and 290,756 tons in 2021.  Last year values of imports amounted to $193.5 million in against $213.6 million in 2022 and $182.7 million in 2021.  Nearly all of the PTA imports from China were shipped to Ekopet at Kaliningrad by rail.  PTA import prices averaged $779.8 2023, down from $848.2 in 2022 and up from $628.3 in 2021.

Russian PET trade Jan-Dec 23

Russian import costs of PET from China amounted to $217.293 million in 2023 against $237.128 million in 2022 and $135.609 million in 2021.  By volume imports increased from 234,021 tons to 237,470 tons in January to December 2023.  Average prices dropped last year in line with lower feedstocks costs, amounting to $914.4 per ton against $1114.9 per ton.  However, they were higher than in 2021 when numbers amounted to $907.2 per ton.

Russian PET imports from China in the whole of 2022 amounted to a total of 238,000 tons, which is 34.7% more than in 2021.  As a result, the share of Chinese PET in total Russian imports increased from 84% to 95%.  Russia imported 194,260 tons of PET from China in 2021 for $194.690 million, whilst Import values rose to $296.478 million.

Titan-Polymer opens second line for BOPET

The Titan-Polymer plant in the Moglino special economic zone has completed commissioning work on the second line for the production of BOPET films.  The company has already received orders for various film thicknesses from 8 to 35 microns.  The launch of the second line is an important production stage for the plant, which makes it possible to reach the maximum design capacity for BOPET film of 72,000 tpa. 

Tatneft-PTA project

PTA project for Tatarstan

  • PTA plant to be constructed at Nizhnekamsk.
  • Project capacity was previously 600,000 tpa
  • Capacity is now expected to be much lower
  • PX capacity at Taneko refinery 150,000 tpa
  • PTA intended for Ekopet at Kaliningrad

The Investment Council of Tatarstan has approved the project for the production of PTA at Nizhnekamsk.  The total investment will amount to about 91.2 billion roubles ($1.031 billion at current exchange rates), with a project construction period lasting five years.  At the moment, there is only one PTA production facility in Russia at the Polief plant (part of SIBUR).   In December 2022, Taneko launched the production of aromatic hydrocarbons in the mode of comprehensive testing.

Previous plans to construct PTA and PET facilities in Tatarstan were considered in 2016 under SafPet but were cancelled due to a lack of financial backing.  Tatneft revived the concept in 2021 with plans to construct a plant with a capacity of 600,000 tpa.  in 2022 the project appeared to have stalled but this year it has returned to the investment table.  In addition to meeting Ekopet’s demand for PTA Tatneft wants to use PTA for producing polyester fibre in Tatarstan.  In June 2023 a Russian polyester fibre plant started at Shakhty near Rostov with a capacity of 72,000 tpa.  This plant has already started using PTA and MEG.  Despite the ambitious plans there are still big challenges in relation to technology and financing.

Russian synthetic rubber production Jan-Dec  2023

Russian Synthetic Rubber Production by Region (unit-kilo tons)

Region

2023

2022

2021

Central

284.4

289.9

346.8

Privolzhsky

1016.8

1114.8

1259.6

Siberia

109.2

105.932

110.5

Others

0.836

0.059

1.254

Total

1411.2

1510.8

1718.2

Synthetic rubber production in Russia amounted to 1.411 million tons in January to December 2023 against 1.510 million tons in 2022 and 1.718 million tons in 2021.  Production tended to stabilise in the latter part of 2023 but is still much lower than prior to the Russian invasion of Ukraine.

The most important region for synthetic rubber production in Russia is the Privolzhsky or Volga region where Nizhnekamskneftekhim and Togliattikaucuk are based.   Production for these two producers totalled 1.017 million tons in 2023 against 1.115 million tons in 2022 and 1.260 million tons in 2021. 

Nizhnekamskneftekhim had set a target of raising synthetic rubber capacity by 2025 to 1 million tpa, but due to external events such as the pandemic and now sanctions capacity remains around the current 800,000 tpa.  Rubbers have traditionally provided 35-40% of all proceeds for Nizhnekamskneftekhim and 80% of the company’s foreign exchange earnings.

Voronezhsintezkaucuk, located in Central Russia, produced a total of 284,430 tons of synthetic rubber in 2023 against 289,948 tons in 2022.  Omsk Kaucuk in Siberia increased production of synthetic rubber from 105,932 tons to 109,163 tons although this figure was slightly lower than the 110,479 tons achieved in 2021.

Russian C4s Jan-Dec 2023

Russian C4 Purchases (unit-kilo tons)

Consumer

Jan-Dec 23

Jan-Dec 22

Omsk Kaucuk

99.0

101.6

Nizhnekamskneftekhim

136.4

96.1

Togliattikaucuk

160.2

177.8

Sterlitamak Petrochemical Plant

5.1

11.8

Total

400.7

387.3

Regarding C4 supplies, Togliattikaucuk reduced purchases from 177,800 tons in 2023 to 160,200 tons 2023 whilst Nizhnekamskneftekhim increased purchases from 96,100 tons to 136,400 tons. 

Overall merchant sales of C4s on the Russian domestic market amounted to 400,700 tons in 2023 against 387,300 tons in January to December 2022.  SIBUR-Kstovo increased shipments from 84,800 tons to 105,800 tons whilst Gazprom neftekhim Salavat reduced shipments from 65,600 tons to 11,700 tons.  Tomskneftekhim increased shipments of C4s in 2023 to 91,400 tons against 78,600 tons in 2022.

 

 

Russian butadiene production Jan-Dec 2023

Russian Butadiene Production (unit-kilo tons)

Producer

Jan-Dec 23

Jan-Dec 22

ZapSibNeftekhim

258.704

278.290

Nizhnekamskneftekhim

189.344

225.020

Togliattikaucuk

43.361

48.095

Sterlitamak Petrochemical Plant

21.632

25.618

Omsk Kaucuk

37.885

37.245

Total

550.926

614.267

Russian butadiene production totalled 550,926 tons in 2023 against 614,267 tons in 2022.  The largest producers ZapSibNeftekhim and Nizhnekamskneftekhim both showed lower production as 2022 progressed.  ZapSibNeftekhim produces butadiene only for merchant market sales whilst Nizhnekamskneftekhim processes most of its butadiene into rubber SKD-N and SKD-L are butadiene rubbers based on neodymium and lithium catalysts. 

 

Russian synthetic rubber market 2023

Russian Tyre Production (unit-kilo tons)

Product

Jan-Dec 23

Jan-Dec 22

Jan-Dec 21

Car Tyres

242.2

273.8

374.6

Lorry tyres

53.2

50.3

55.5

Agricultural tyres

10.3

10.5

13.3

Total

305.6

334.6

443.5

The market is still under pressure from the unstable situation in one of the main segments of rubber consumption which is the production of tyres.  Rubber consumption in tyre production amounted to 305,600 tons in 2023 against 334,600 tons in 2022 and 443,500 tons in 2021. 

The decline in tyre production over the past two years has been not only to the failure of the Russian car market, but also to the withdrawal of international tyre manufacturers from Russia.  Products manufactured at Russian factories also went to the European market. After the shutdown of production and the withdrawal of international companies, exports also stopped. The new owners of the plants announce the resumption of production and entry into new markets, but the results of this work may only be noticeable only by the end of 2024. 

Russian Chinese rubber trade Jan-Dec 2023

Chinese Synthetic Rubber Imports from Russia

(unit-kilo tons)

Product

Jan-Dec 23

Jan-Dec 22

SBRs

65.726

19.975

Butadiene Rubber

78.887

32.523

Butyl Rubber

71.267

65.167

HBR

41.741

53.193

NBR

24.290

9.084

Isoprene Rubber

42.292

43.307

Others

46.839

16.269

Total

371.043

239.519

Russian exports of synthetic rubber to China totalled $519.68 million in the period January to December 2023 against $423.611 million in 2022.  By volume Russian shipments amounted to 371,043 tons in 2023 versus 239,519 tons in 2022.

By volume butyl rubber exports from Russia to China increased from 65,187 tons in January to December 2022 to 71,267 tons in the same period this year.  Butadiene rubber exports increased from 32,523 tons to 78,887 tons whilst SBS grade SBRs increased from 19,975 tons to 65,726 tons.  Only halogenated butyl rubber exports recorded a significant fall, dropping from 53,193 tons to 41,741 tons.  Nitrile-butadiene rubber shipments increased from 9,084 tons to 24,290 tons.

By value butyl rubber exports from Russia to China dropped slightly from $109.303 million in January to December 2022 to $108.097 million in the same period this year.  Butadiene rubber exports increased from $55.376 million to $99.247 million whilst SBS grade SBRs increased from $29.070 million to $77.529 million.  Halogenated butyl rubber exports recorded a significant fall, dropping from $130.137 million to $84.093 million.  Nitrile-butadiene rubber shipments increased from $9,359 million to $34.161 million.

Roskhim completes reorganisation of Sterlitamak rubber plants

Roskhim has completed the reorganisation of the Sintez-Kaucuk by merging it with the Sterlitamak Petrochemical Plant (SNHZ).  From 1 February 2024 all the rights and obligations of Sintez-Kaucuk were transferred to SNHZ by way of universal succession.  All products manufactured by Sintez-Kaucuk will be produced under the SNHZ brand.   The process of reorganisation of two industrial giants specializing in the production of products for the petrochemical and rubber industries was launched in September 2023.

The merger of the enterprises will provide an opportunity to build a full production cycle for the production of products for petrochemicals and rubber goods. It is implied that the unified strategy of the enterprises will ensure the compliance of the products of the SNHZ enterprises with the high requirements of the petrochemical and tyre industries and will allow for a quicker response to changes in market conditions.

 

Russian methanol production Jan-Dec 2023

Russian Methanol Production

(unit-kilo tons)

Producer

Jan-Dec 23

Jan-Dec 22

Shchekinoazot

1249.156

1512.827

Gazprom Methanol

646.430

722.470

Metafrax Chemicals

1126.854

1182.025

Akron

92.078

95.175

Azot Novomoskovsk

9.320

191.670

Angarsk Petrochemical

24.882

31.456

Azot Nevinnomyssk

116.670

113.533

Tomet

475.962

469.560

Ammoni

82.936

92.378

Ural/Novatek

66.190

65.620

Totals

3890.477

4476.714

Russia produced 3.890 million tons of methanol in 2023 against 4.477 million tons in the same period in 2022.  With some minor exceptions producers reported lower production volumes in 2023. 

Exports were down significantly last year against 2022, whilst domestic merchant market sales also declined despite the recovery in the second half of 2023.      

The decline in merchant market sales was offset by an increase in internal processing at several producers, mainly driven by a recovery in formaldehyde production.

Russia’s largest producer Shchekinoazot reduced production from 1.513 million tons to 1.249 million tons.  At Togliatti Tomet produced 475,962 tons of methanol in January to December 2023 versus 469,560 tons in 2022.  Gazprom Methanol reduced production from 722,470 tons in the period January to December 2022 to 646,430 tons whilst Metafrax reported a fall from 1.182 million tons to 1.127 million tons. 

Regarding the smaller producers Azot at Nevinnomyssk increased production from 113,533 tons whilst Azot at Novomoskovsk was idle for most of the year and production fell from 191,670 tons to 9,320 tons.   Azot at Nevinnomyssk uses methanol mostly for internal consumption, whilst Azot at Novomoskovsk is dependent solely on the merchant market.  Both companies belong to the Evrokhim Group.  Other plants where methanol is consumed internally include Akron, Angarsk Petrochemical and Novatek.  Akron uses methanol for formaldehyde production, Angarsk Petrochemical uses methanol for MTBE and Novatek uses methanol for gas processing.

 

Russian methanol exports Jan-Dec 2023

Russian Methanol Exports by Producer

(unit-kilo tons)

Producer

Jan-Dec 23

Jan-Dec 22

Azot Nevinnomyssk

9.877

4.511

Azot Novomoskovsk

64.112

72.834

Akron

0.000

4.885

Metafrax Chemicals

348.839

467.943

Gazprom Methanol

347.131

311.655

Tomet

122.573

121.498

Shchekinoazot

595.854

1084.171

Ammoni

0.000

1.470

Total

1488.387

2068.967

Russian methanol exports amounted to 1.488 million tons in 2023 versus 2.069 million tons in 2022.  Shchekinoazot reduced exports from 1.084 million tons to 595,854 tons whilst Metafrax Chemicals reduced shipments from 467,943 tons to 34,839 tons.   Tomet exported 122,573 tons versus 121,458 tons in 2022.  Gazprom Methanol increased exports in 2023 to 347,131 tons from 311,655 tons.  

China accounted for 52.23% of Russian exports in January to December last year, amounting to a total of 781,917 tons versus 164,302 tons in 2022.  Prior to 2022 Russian export trade to China was non-existent due to such a range of factors as distances, terminal facilities, and profit margins. 

By contrast to China in 2023 exports to Finland declined from 702,518 tons in 2022 to 106,441 tons.   After the introduction of sanctions on 7 October 2022 no shipments to the EU were allowed after 24 June 2023.  Exports to Poland, either by rail or ship, fell from 450,759 tons in 2022 to 126,002 tons.  Rail deliveries to Central-East Europe to traditional markets such as Hungary, Slovakia and Romania have obviously been not possible since the Russian invasion of Ukraine.   

Russian Methanol Exports to China by Producer 2023

Exporter

Total

China

%

Azot Nevinnomyssk

9.877

0.000

0.0

Azot Novomoskovsk

64.112

0.000

0.0

Metafrax

348.839

209.122

59.9

Gazprom Methanol

347.131

345.242

99.5

Tomet

122.573

93.219

76.1

Shchekinoazot

595.854

134.334

22.5

Total

1488.387

781.917

52.5

Although China has replaced Finland as Russia’s main export destination for methanol exports, most of the Russian methanol plants are located in the western parts of the country which means that the freight distances are much larger and costlier than to the EU markets.  In addition, Chinese consumers are paying relatively low prices for Russian product, and thus any advantage of low domestic gas prices is quickly eroded for Russian methanol producers.  Even with the mostly easterly of the Russian plants at Tomsk in Siberia freight costs to the Russian Far East ports raise questions about profitability.  As with many aspects of the rise in Sino-Russian trade in the past two years, China buys from Russia because of price advantage whilst Russia sells to China because it has limited alternatives

By quarters in 2023 the fourth saw the lowest volumes, amounting to 282,549 tons compared to 314,162 tons in the third, 444,089 tons in the second and 447,587 tons in the first.  In summary, 60% of the full year’s total exports were transhipped in the first half of 2023. 

Russian methanol exports to Belarus decreased to 128,495 tons in January to December 2023 against 238,548 tons in January to December 2022.  Exports to Kazakhstan in 2023 increased to 53,301 tons from 38,629 tons in 2022 whilst more significantly shipments to Poland dropped from 450,759 tons to 126,002 tons. 

Russian Methanol Exports by Destination

(unit-kilo tons)

Country

Jan-Dec 23

Jan-Dec 22

Belarus

128.495

238.548

China

781.917

164.302

Finland

106.441

702.518

Germany

5.265

5.145

Kazakhstan

53.301

38.629

Latvia

1.230

62.693

Lithuania

9.019

60.299

Netherlands

20.814

137.072

Poland

126.002

450.759

Romania

0.000

26.488

Slovakia

0.000

49.035

Turkey

245.673

111.365

UK

0.000

8.398

Ukraine

0.000

11.916

Others

0.004

1.727

Total

1488.387

2068.896

China’s imports from Russia were valued at $159.165 million for shipments in the whole of 2023.  In terms of product pricing Russian shipments to China averaged $276.914 per ton over the period January to December 2023.  These prices test profit margins for Russian producers which are facing much higher logistics costs to China than to European markets. 

Gazprom Methanol at Tomsk showed the greatest dependency on the Chinese marker for exports in 2023, accounting for 99.5% of all shipments.  Tomet was the second placed exporter in terms of percentage shipments going to China, which amounted to 76% of the company’s total exports, followed by Metafrax Chemicals which shipped 59.9% of its exports.  

The two Azot plants at Nevinnomyssk and Novomoskovsk, which belong to the Evrokhim group, did not export to China in 2023 and will concentrate on shipments to Turkey through the ports of Kavkaz and Temyruk.  Most of the exports to China are conducted through the port of Nakhodka-Vostochny, accounting for 96% of shipments in 2023.  The other route used by Russian producers is Zabaikalsk which is located on the border with China.

Russian methanol domestic sales, Jan-Dec 2023

Russian Methanol Domestic Sales (unit-kilo tons)

Producer

Jan-Dec 23

Jan-Dec 22

Azot Nevinnomyssk

7.010

16.510

Azot Novomoskovsk

16.122

124.066

Metafrax Chemicals

502.957

419.557

Gazprom Methanol

291.351

354.260

Tomet

311.440

322.500

Shchekinoazot

391.683

303.092

Ammoni (Mendeleevsk)

32.087

49.152

Total

1552.650

1589.136

Domestic merchant sales dropped only slightly in 2023 from 2022, amounting to 1.553 million tons versus 1.589 million tons.  Up until August merchant sales were consistently lower on a monthly basis compared to 2022, but from September onwards sales increased.  Domestic shipments were quite strong in November and December against the same months in 2022. 

Domestic merchant sales helped methanol producers offset lower exports enabling plants to operate at reasonable levels of utilisation.    

Metafrax Chemicals increased domestic merchant sales to 502,957 tons in 2023 against 419,557 tons in 2022, whilst Gazprom Methanol reduced domestic shipments from 354,260 tons in January to December 2022 to 291,351 tons in 2023.  Previously formaldehyde was produced by Gazprom Methanol, but the assets were sold in 2021.  From 1 February 2024 Metafrax became part of the Roskhim state holding which manages a number of chemical companies where assets have been stripped from the owners. 

Sales for Tomet on the domestic market fell from 322,500 tons in 2022 to 311,440 tons in 2023.  The largest domestic consumer for Tomet is Togliattiazot where methanol is used for the production of urea-formaldehyde concentrate.  Togliattiazot produced 63,750 tons of urea-formaldehyde concentrate in 2023 against 37,548 tons in 2022.    

Shchekinoazot increased domestic methanol sales from 303,092 tons in 2022 to 391,683 tons in January to December 2023.  The increase only partly offset the loss of export volumes.  Overall, the company faces the largest challenges amongst the Russian producers having expanded its capacity to 1.45 million tpa in September 2021. 

Russian formaldehyde production 2023

Russian Formaldehyde Production (unit-kilo tons)

Producer

Jan-Dec 23

Jan-Dec 22

Pigment

36.572

36.245

Shchekinoazot

32.654

31.260

Akron

133.063

129.056

Metafrax

320.497

352.683

Sverdlov Plant

3.596

13.691

Khimsintez

54.764

39.091

Uralkhimplast

49.918

43.265

Nizhnekamskneftekhim

179.404

73.393

Metadynea

34.460

34.835

Total

844.927

753.519

Shchekinoazot increased the production of formaldehyde in 2023 to 32,654 tons against 31,260 tons in 2022.  Overall Russian formaldehyde production increased from 753,519 tons to 844,927 tons.  The rise can be attributed mostly to the increase in production at Nizhnekamskneftekhim, amounting to 179,404 tons against 73,393 tons in 2022.  Capacity for formaldehyde production was increased at Nizhnekamsk to 250,000 tpa in 2021.  Nizhnekamskneftekhim uses formaldehyde internally for the production of isoprene monomer.

Other producers showed either minor declines or increase in 2023, and mostly markets tended to stabilise after the volatility in 2022.  Besides Shchekinoazot the other methanol producers producing formaldehyde include Metafrax Chemicals and Akron.

The production of urea formaldehyde resins totalled 1.080 million tons against 1.022 million tons in 2022, although that does compare against 1.344 million tons in 2021.  The production of phenol-formaldehyde resins increased from 413,564 tons in 2022 to 415,134 tons in 2023 which compares against 509,485 tons in 2021.

Russian butanol production Jan-Nov 2023

Russian N-Butanol Production (unit-kilo tons)

Producer

Jan-Dec 23

Jan-Dec 22

Angarsk Petrochemical company

29.220

32.345

Azot Nevinnomyssk

19.726

18.245

Gazprom neftekhim Salavat

68.621

72.743

SIBUR-Khimprom, Perm

31.030

30.823

Total

148.596

154.156

 

Russian Isobutanol Production (unit-kilo tons)

Producer

Jan-Dec 23

Jan-Dec 22

Angarsk Petrochemical Company

23.545

22.216

Gazprom neftekhim Salavat

37.599

35.345

SIBUR-Khimprom, Perm

75.180

57.468

Total

136.323

115.029

Russian normal butanol production dropped from 154,156 tons in January to December 2022 to 137,243 tons in January to December 2023.  Gazprom neftekhim Salavat was the largest Russian producer, reducing volumes to 68,621 tons from 72,743 tons in 2022.

Russian Butanol Exports (unit-kilo tons)

N-Butanol

Jan-Dec 23

Jan-Dec 22

Gazprom neftekhim Salavat

9.239

2.603

SIBUR-Khimprom

0.000

0.746

Angarsk Petrochemical

7.110

2.076

Azot Nevinnomyssk

1.131

1.819

Dmitrievsky Chemical Plant

0.000

2.068

Total

17.480

9.312

Russian Butanol Exports (unit-kilo tons)

Isobutanols

Jan-Dec 23

Jan-Dec 22

Gazprom Neftekhim Salavat

6.496

28.331

SIBUR-Khimprom

16.130

16.593

Angarsk Petrochemical

0.118

2.770

Dmitrievsky Chemical Plant

1.877

0.498

Total

24.621

48.191

Isobutanol production in Russia increased from 115,029 tons to 136,323 tons in January to December 2023.  Gazprom neftekhim Salavat increased production from 35,345 tons to 37,599 tons, whilst SIBUR-Khimprom increased production from 57,468 tons to 75,180 tons.

Normal butanol exports from Russia rose from 9,312 tons in 2022 to 17,480 tons in 2023, including an increase in shipments by Gazprom neftekhim Salavat from 2,603 tons to 9,239 tons. 

Isobutanol exports fell from 48,191 tons in January to December 2022 to 24,621 tons in 2023.  Gazprom neftekhim Salavat reduced shipments from 28,331 tons to 6,496 tons whilst SIBUR-Khimprom reduced shipments from 16,593 tons to 16,130 tons. 

Russian solvent production Jan-Dec 2023

Russian Acetone Production (unit-kilo tons)

Producer

Jan-Dec 23

Jan-Dec 22

Ufaorgsintez

34.426

33.470

Kazanorgsintez

55.543

51.259

Novokuibyshevsk Petrochemical

31.162

32.359

Omsk Kaucuk

37.101

27.379

Total

158.232

144.467

Russian acetone production increased from 144,467 tons in in 2022 to 158,232 tons in 2023.  Omsk Kaucuk produced 37,101 tons of acetone against 27,379 tons in the previous year whilst Kazanorgsintez produced 51,259 tons against 55,543 tons.  The other two producers Ufaorgsintez and Novokuibyshevsk Petrochemical Combine both increased production in 2023.  Whilst increases have been recorded in production exports fell from 56,620 tons in 2022 to 7,118 tons in 2023. 

Russian Acetic Acid Production (unit-kilo tons)

Producer

Jan-Dec 23

Jan-Dec 22

Azot Nevinnomyssk

158.681

164.934

Others

36.604

40.778

Total

195.285

205.712

Russian acetic acid production amounted to 195,285 tons in January to December 2023 against 205,715 tons in 2022.  The largest producer in Russia Azot at Nevinnomyssk reduced production from 164,934 tons to 158,661 tons.  Aside using acetic acid for the production of butyl acetate and methyl acetate Azot supplies merchant acetic to the Russian domestic market.  The two largest customers include Polief which purchases acetic acid for PTA and Stavrolen which uses acetic acid in the production of vinyl acetate monomer (VAM). 

VAM is exported from Stavrolen in quantities of around 2,000 tons per month, most of which goes to Turkey.  Some shipments were previously sent to Finland which has now stopped.     

Russian Isopropanol Production (unit-kilo tons)

Producer

Jan-Dec 23

Jan-Dec 22

Sintez-Acetone

0.000

0.057

Plant of Synthetic Alcohol

32.454

16.169

Omsk Kaucuk

35.917

29.54

Total

68.371

45.765

Isopropanol production in Russia amounted to 68,371 tons in 2023 against 45,765 tons in January to December 2022.  Omsk Kaucuk increased production from 29,540 tons to 35,917 tons whilst the Plant at Synthetic Alcohol at Orsk increased from 16,169 tons to 32,454 tons.   Omsk Kaucuk only started isopropanol production in 2020 and only achieved high utilisation rates in 2023.   Regarding other producers Sintez-Acetone’s isopropanol unit at Dzerzhinsk was largely idle in 2023, although other parts of the company had been operating normally.  An explosion at Sintez-Acetone took place in the middle of December during the process of trying to restart the isopropanol plant.

Russian exports of organic chemicals to China Jan-Dec 2023

Russian Exports of Organic Chemicals to China

(unit-kilo tons)

Product

Jan-Dec 23

Jan-Dec 22

Propylene

40.264

48.558

Methanol

759.624

137.315

N-Butanol

6.956

9.007

Isobutanol

11.683

3.824

Methyl Acrylate

3.837

0.400

Butyl Acrylate

6.977

4.960

Caprolactam

149.722

71.818

Russian exports of commodity chemicals to China increased for both methanol and caprolactam but saw falls in normal butanol shipments and propylene.  Methanol saw the largest volumes, rising from 137,315 tons to 759,624 tons whilst caprolactam exports from Russia increased from 71,818 tons to 149,722 tons.  The loss of EU markets has been a major factor in leading to more Sino-Russian trade in chemicals, despite the high logistics costs.

Isocyanate/polyol imports from China into Russia

TDI imports from China into Russia decreased from 29,637 tons in January to December 2022 to 21,184 tons in the same period in 2023 whilst MDI imports increased from 54,331 tons to 95,940 tons. 

TDI prices fell from $2979.9 per ton in January to December 2022 to $2497.6 per ton in 2023 whilst MDI prices fell from $2162.4 per ton to $1975.7.  Due to lower prices costs and lower volumes the costs of TDI imports dropped from $88.315 million to $26.949 million. 

MDI costs from imports from China into Russia increased from $166.391 million in 2022 to $228.069 million in 2023 as volumes increased from 65,320 tons to 117,324 tons.  Almost all polyurethane production in Russia is based on imported material, and industrial facilities are located in general production facilities and in Russian factories. 

Polyol imports into Russia from China increased from 59,226 tons in 2022 to 114,298 tons in 2023.  Import costs rose from $94.504 million in 2022 to $173.167 million.  Average prices fell from $1680.8 per ton to $1515.1 in 2023.  The general perception of instability in the industry remains, but although market participants are gradually returning to discussing prospects and investment projects.

Roskhim takes control of Volzhsky Orgsintez

State controlled chemical holding Roskhim has taken over management of Volzhsky Orgsintez which was nationalised in September 2023.  The entry in the Unified State Register of Legal Entities was made on 30 January.  Last year Russian courts ensured that the privatisation of assets in the 1990s was re-examined for Volzhsky Orgsintez, from which it was decided that some degree of nefarious activity had been involved thus rendering ownership void.  Volzhsky Orgsintez produces a range of organic chemicals including methionine, N-methylaniline, carbon disulphide, aniline, flotation reagents, and sodium sulphate.

Roskhim Holding-Assets and Product Range

Product

Location

Product range

Titanium Investments

Crimea

Titanium Dioxide

Bashkir Soda

Sterlitamak

Soda Ash, PVC

Kuchuksulphate

Blagoveshchensk

Sodium Sulphate

Metafrax Chemicals

Gubakha

Methanol

SNHZ

Sterlitamak

Rubber, antioxidants

Volzhsky Orgsintez

Volzhsky

Organic Chemicals

Over the past few months SNHZ has been merged with Sintez-Kaucuk into one entity.  Sterlitamak Petrochemical Plant and Sintez-Kaucuk produce diversified products of low-tonnage chemicals, including phenolic antioxidants under the trademark Agidol, neodymium polyisoprene rubbers of the SKI-5 and SKI-5PM brands.  After the merger, all products manufactured at industrial sites will be marked with the production of SNHZ. 

Roskhim take control of Metafrax Chemicals

Sterlitamak Petrochemical Plant-new antioxidants

The Sterlitamak Petrochemical Plant (SNHZ) has undertaken research and development work on the development of a technology for producing a new phenolic antioxidant which has been named Agidol-110.  This new product is particularly effective against product degradation during long-term aging and as a stabilizer of the high-temperature processing process.  Agidol-110 is used as a highly effective antioxidant and non-staining heat stabilizer for rubbers and latex; polymers (polyolefins and olefins, such as HDPE, LLDPE, polypropylene, as well as polycarbonates, and ABS plastics. 

Roskhim was appointed as the managing organisation of Metafrax Chemicals, 95.88% of the shares of which were transferred to the Federal Agency for State Property Management by the decision of the Arbitration Court of the Perm Territory. Metafrax Chemicals will retain the powers of the management organisation in relation to its subsidiaries.

From 1 February 2024, Roskhim was appointed as the management organisation of Metafrax Chemicals. The corresponding decision was made at the extraordinary general meeting of shareholders of Metafrax Chemicals.  Metafrax Chemicals came under the control of the state in October 2024 by a court decision at the request of the Prosecutor General's Office.

The latter challenged the results of the privatisation of the enterprise through the court, which, according to the department, was carried out illegally.

Atyrau refinery to restart aromatics production

Kazakh Aromatics Production (unit-tons)

Product

2023

2022

Paraxylene

18.0

76.0

Benzene

1.2

6.452

The Atyrau Oil Refinery plans to restart production of paraxylene and benzene in the first quarter this year, after stopping last year due to disadvantageous pricing. 

Paraxylene production at the Atyrau refinery in 2023 amounted only to 18,000 tons against a planned target of 208,391 tons.   Production amounted to 76,000 tons in 2022, and benzene 6,452 tons.  Traders note that the restart of the aromatics plant will improve the profitability of oil refining for the Atyrau refinery. Paraxylene from the Atyrau refinery is exported through a terminal in Kulevi on Georgia's Black Sea coast with subsequent delivery by sea to China.

Kazakh Exports of PP to China

 

Jan-Dec 23

Jan-Dec 22

Kilo tons

106.326

3.218

$ million

82.639

2.457

The discount for Kazakh paraxylene on the basis of the Parto-Tskali railway station near Kulevi to the CFR Taiwan/China quotation in January is about $300-$320 per ton, according to traders. Quotations in Asia on a FOB Korea basis are $1,000 per ton in mid-January.

Central Asian PET projects

Chinese Exports of PET to Uzbekistan and Kazakhstan

(unit-kilo tons)

Country

Jan-Dec 23

Jan-Dec 22

Kazakhstan

68.968

63.013

Uzbekistan

111.408

96.125

Regarding PET projects in Central Asia KazMunaiGaz (KMG) and Sinopec signed an agreement in 2023 to develop a pre-feasibility study for a project for the production of PTA and PET at Atyrau with a production capacity of up to 735,000 tpa. 

The Methanol to Olefins (MTO) project under construction in Uzbekistan also includes a plant for 300,000 tpa of PET.  Ethylene glycol will also be produced at the new complex, with PTA probably to be sourced from Kazakhstan.  The PET project is based on an agreement with Chemtex from North America which is building a plant for textile and bottle grade polymer.

PET projects in Kazakhstan and Uzbekistan are aimed at meeting domestic demand which has been increasing in recent years.  Kazakhstan increased imports of PET from China in 2023 to 68,968 tons against 63,013 tons in 2022, whilst Uzbekistan increased imports from 96,125 tons to 111,408 tons.

Linde could undertake construction Kazakh polyethylene project plus financing

Kazakhstan has engaged Linde to construct the polyethylene of 1.25 million tpa, consisting of two units of 625,000 tpa.   In accordance with previous agreements, Linde is developing an advanced basic design for ethane cracking and air separation plants (nitrogen, process air) used in the production of polyethylene on the basis of its own technology.  The two polyethylene units have been licensed to Chevron Phillips and Univation.

KazMunayGaz (KMG) and Germany's Euler Hermes have agreed to cooperate in raising financing for the construction of a polyethylene plant.  German contractors are involved in the project which could complicate the involvement of SIBUR.  The polyethylene complex with a capacity of 1.25 million tpa is planned to be located next to the polypropylene plant in the Karabatan special economic zone of the Atyrau region. Finished products are planned to be sent to the domestic market and for export. The capacity of the domestic market amounts to around 180,000 tpa with an annual growth rate of roughly 4%. The remaining volumes will be exported, including the CIS countries and China.

Kazakhstan plans to attract more than $8 billion of investments in large petrochemical projects.  The main project currently under construction involves the plant for the production of butadiene and its derivatives with a capacity of up to 340,000 tpa.  The bigger project, which has still not started, consists of the 1.25 million tpa polyethylene plant.  Investments in the amount of about $8.6 billion will be attracted, of which $7.7 million will be allocated to the polyethylene plant, and $900 million to the butadiene plant.



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